Lincoln Electric ARC TRACKER 11724, Operator'S Manual

Page 1: ...register Authorized Service and Distributor Locator www lincolnelectric com locator IM10090 Issue Date Sep 11 Lincoln Global Inc All Rights Reserved For use with machines having Code Numbers 11724 Sa...

Page 2: ...KER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy...

Page 3: ...r cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welde...

Page 4: ...to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent...

Page 5: ...opri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pa...

Page 6: ...he situation with the technical assistance of the manufacturer In some cases this remedial action may be as simple as earthing grounding the welding circuit see Note In other cases it could involve co...

Page 7: ...ns Welding Cables The welding cables should be kept as short as possible and should be positioned close together running at or close to floor level Equipotential Bonding Bonding of all metallic compon...

Page 8: ...ly important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on...

Page 9: ...ded Processes and Equipment B 3 Common Equipment Packages B 3 Case Front Description B 4 Case Back Controls B 5 Power Up Sequence B 5 Duty Cycle B 5 Common Welding Procedures B 5 Set Up Feature Menu B...

Page 10: ...z 120 230 230 Input Amperes 0 8 A 0 5 A 0 5 A PLUG NEMA 5 15P INCLUDED ANY NEMA 250 V TYPE CEE 7 7 INPUT CORD 3 CONDUCTOR 18 AWG TYPE S SO SOO ST STO STOO OR EQUIVALENT EXTRA HARD USAGE CORD 3 CONDUCT...

Page 11: ...be connected to 120 V AC or 230 V AC 50 or 60 Hz The power supply inside the unit can accept any single phase input voltage from 120 V AC to 230 V AC The unit is shipped from the factory with a 6ft 2...

Page 12: ...sitive See Figure A 1 Connect cable s of sufficient size and length Per Table A 1 to the ELECTRODE terminals on the power source Connect the other end of the electrode cable s to the contact tip wire...

Page 13: ...A 4 INSTALLATION A 4 ARC TRACKER FIGURE A 1 CONNECTION DIAGRAM ELECTRODE POSITIVE 750 1000A CONNECTION DIAGRAM ELECTRODE POSITIVE 0 500A CONNECTION DIAGRAM ELECTRODE POSITIVE 500 750A...

Page 14: ...lways wear dry insulating gloves FUMES AND GASES can be dangerous Keep your head out of fumes Use ventilation or exhaust to remove fumes from breathing zone WELDING SPARKS can cause fire or explosion...

Page 15: ...a distance The design uses advanced digital controls to sample the welding parameters at a very high rate of speed The ARC TRACKER is compat ible with any DC welding process The ARC TRACKER has an Eth...

Page 16: ...ty The ARC TRACKER has been calibrated before being shipped from the factory The Lincoln Electric Company recommends that end users of its welding equipment evaluate the suitability of utilizing this...

Page 17: ...ts Display 3 Amps Calibration Knob 4 Volts Calibration Knob 5 Message Display 6 Setup Mode LED 7 Left Push Button ARC TRACKER 1 2 3 4 5 6 7 8 9 10 11 12 13 FIGURE B 1 8 Right Push button 9 Center Knob...

Page 18: ...ht does not become steady green con sult the troubleshooting section of this manual for fur ther instruction DUTY CYCLE The ARC TRACKER is rated for 1000 A 44 V DC 100 duty cycle Note The correct numb...

Page 19: ...finition Exit Setup Menu P 0 This option is used to exit the setup menu When P 0 is displayed press the Left Button to exit the setup menu P 83 Calibration See Calibration Specification section for fu...

Page 20: ...istive Load such as Lincoln Electric Master Load 750 750 A max ARC TRACKER being calibrated 4 0 welding cables Test Setup Connect equipment as shown in Figure D 1 ARC TRACKER SAFETY PRECAUTIONS ELECTR...

Page 21: ...can be determined by calculation using the reference meter values and the as found values see Dev Equations The limits and lim its can be determined by multiplying the reference meter values by the d...

Page 22: ...few seconds to zero 5 Turn on the power source to provide the maximum calibration current and voltage e g 1000 A 44 V The ARC TRACKER will begin to display the volt age amperage arc time and will begi...

Page 23: ...press the right pushbutton to accept the calibration values 10 Turn the center knob until parameter P 0 is dis played Press the left push button to EXIT 11 Verify that the calibration was completed s...

Page 24: ...E CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally...

Page 25: ...the correct patch cable or cross over cable is being used refer to local IT department for assistance 1a Verify the cables are fully insert ed into the bulk head connector 1b The LED under the PC boar...

Page 26: ...ation of red and green errors are present Read the error code s before the machine is turned off Error Code interpretation through the Status light Individual code digits are flashed in red with a lon...

Page 27: ...may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to...

Page 28: ...F 2 DIMENSION PRINT F 2 ARC TRACKER L15970 A 02 14 48 8 92 11 79...

Page 29: ...s an informative guide only It was accurate at the time of printing These pages are only updated on the Service Navigator DVD and in Lincoln Electric s official Parts Book BK 34 When ordering parts al...

Page 30: ...03 18 2011 ARC TRACKER P 675 A P 675 A MAIN ASSEMBLY 5 1 3 2 4...

Page 31: ...w to determine which sub assembly page and column the desired part is located on for your particular code machine P 675 A 1 P 675 A 1 ARC TRACKER For Code 11742 CODE NO 11742 1 1 1 1 1 1 Wraparound As...

Page 32: ...ads M17585 8 1 X Ethernet Patch Cable Assembly M19969 10 1 X 03 18 2011 ARC TRACKER Use only the parts marked x in the column under the heading number called for in the model index page Indicates a ch...

Page 33: ...ARC TRACKER NOTES...

Page 34: ...03 18 2011 ARC TRACKER P 675 C P 675 C Base Assembly and Front Components 2A 2A 25 25 2B 2B 1 10 10 20 20 21 21 22A 22A 22B 22B 23B 23B 7A 7A 8A 8A 11 11...

Page 35: ...88 1 X 23A LED Panel Mount Assembly Not Shown S23740 2 1 X 23B LED Bi Color T13657 7H24 1 X 23C LED Lens Clear Not Shown Includes S23093 1 1 X 23D Retaining Ring Not Shown S23094 1 1 X 06 13 2011 ARC...

Page 36: ...03 18 2011 ARC TRACKER P 675 D P 675 D Cover Assembly 1A 1A 10 10 3A 3A 5A 5A 5B 5B 3B 3B 2 4...

Page 37: ...es S18250 989 1 X 3A Square Flange Female Receptacle S18657 1 X 3B Self Tapping Screw S8025 96 2 X 4 RJ 45 Connector M19969 14 1 X 5A Ethernet Cover M22444 1 X 5B Self Tapping Screw S8025 118 2 X 10 S...

Page 38: ...03 18 2011 ARC TRACKER P 675 E P 675 E Shelf Assembly 5A 5A 5C 5C 5B 5B 1A 1A 4 13 13 2B 2B 2A 2A...

Page 39: ...S18250 992 1 X 10 Self Tapping Screw Not Shown Attaches Shelf to Front of Machine S8025 92 4 X 06 13 2011 ARC TRACKER Use only the parts marked x in the column under the heading number called for in...

Page 40: ...C TRACKER P 675 F P 675 F Base Assembly Rear Components 12A 12A 17A 17A 17E 17E 18 18 26 26 14A 14A 17C 17C 17D 17D 17B 17B 16A 16A 16B 16B 16C 16C 14B 14B 14E 14E 14C 14C 14D 14D 14F 14F 14H 14H 14G...

Page 41: ...elf Tapping Screw S8025 92 4 X 16A Output Stud Cover M20007 2 X 16B Output Stud Cover Plate S25669 2 X 16C Thread Forming Screw S9225 66 4 X 17A Bus Bar S26945 1 X 17B 1 2 13 x 1 25 HHCS CF000030 2 X...

Page 42: ...03 18 2011 ARC TRACKER P 675 G P 675 G Wraparound Assembly 3 4 5 8 1A 1A 2A 2A 2B 2B...

Page 43: ...Diagram L16006 1 X 5 Warning Decal M16196 1 X 8 Self Tapping Screw S8025 92 12 X 03 18 2011 ARC TRACKER Use only the parts marked x in the coumn under the heading number called for in the model index...

Page 44: ...ARC TRACKER NOTES...

Page 45: ...NOTES ARC TRACKER...

Page 46: ...uch electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa mojada Aislese del trabajo...

Page 47: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de alimentaci...

Page 48: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or...