Lincoln Electric Demo Zone, Operator'S Manual

Page 1: ...INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with equipment ha...

Page 2: ...ERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safet...

Page 3: ...arth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for cooling...

Page 4: ...the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines...

Page 5: ...t non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan talons...

Page 6: ...to be applied to each is explained below WARNING This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life This statement appears where th...

Page 7: ...ment B 1 Recommended Processes B 1 Process Limitations B 1 Recommended Equipment Interface B 2 Equipment Limitations B 2 Design Features B 2 Platform Commonalities B 2 Operational Controls and Feature...

Page 8: ...67 lbs with gas cylinders 1346 2 mm 1676 4 mm 1346 2 mm 774 3 kg w o gas cylinders 1119 0 kg with gas cylinders The Demo Zone is intended for display and demonstration use It is intended for light dut...

Page 9: ...high frequency unit of the Square Wave TIG 175 is used OUTPUT CABLES AND CONNECTIONS ELECTRODE AND WORK CABLE CON NECTIONS The Demo Zone is supplied with the output cables connected at the power sour...

Page 10: ...gas cylinders are installed run the gun for the Power MIG from the back of the rack through the bench under and then up to the Power MIG This gun will run along the back of the Square Wave TIG 175 and...

Page 11: ...flat surface The Demo Zone is intended for indoor use only The Demo Zone must be sheltered from rain and water ENGINE EXHAUST Provide an exhaust capability for the Ranger 250 machine Flexible metal ex...

Page 12: ...ECOMMENDED PROCESSES The Demo Zone is capable of demonstrating MIG TIG SMAW CAC and plasma cutting PROCESS LIMITATIONS determined by individual equipment DEMO ZONE ELECTRIC SHOCK can kill Do not touch...

Page 13: ...epta cle Locate the circuit breaker at the rear of the Demo Zone and switch it on Plug the lighting system into a 120 volt receptacle Switch the power for individual machines on as required for demons...

Page 14: ...duty cycles of the Demo Zone are given If the duty cycle or input currents exceed the capability of the 40 amp circuit breaker the breaker will trip off For lower output currents the duty cycle is ext...

Page 15: ...OPTIONS ACCESSORIES none FIELD INSTALLED OPTIONS ACCESSORIES CASTER WHEELS Caster wheels which are provided are a field installed option for the Demo Zone The 5 inch diame ter caster wheels offer hig...

Page 16: ...or punctures in the cable jacket or any condition that would affect the proper opera tion Inspect gas hoses and regulators Inspect gas cylinder chains and fasteners The weld table is insulated from t...

Page 17: ...performed by Lincoln Electric Factory Trained Personnel Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator For your safety and to avoid Elect...

Page 18: ...OR GAS AND OIL RESISTANT 600 V UL B W 230 VOLT INPUT 50 AMP RECEPTACLE 50 AMP RECEPTACLE 50 AMP RECEPTACLE 50 AMP RECEPTACLE G TO GROUND PER NATIONAL ELECTRIC CODE N A BOX BONDED TO GROUND WORK CIRCUI...

Page 19: ...NOTES DEMO ZONE...

Page 20: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 21: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Page 22: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...