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A-3

INSTALLATION   

V155-S

A-3

INPUT POWER CONNECTION

Check the input voltage, phase, and frequency sup-
plied to this machine before turning it on.  The allow-
able input voltage is indicated in the technical specifi-
cation section of this manual and on the rating plate of
the machine.  Be sure that the machine is grounded.

Make sure the power available at the input connection
is adequate for normal operation of the machine.  The
fuse rating and cable sizes are both indicated in the
technical specification section of this manual.

Fuse the input circuit with time delay fuses marked “D”
or delay type

1

circuit breakers. Using fuses or circuit

breakers smaller than recommended may result in
“nuisance” shut-offs from welder inrush currents even
if not welding at high currents.

1

Also called “inverse time” or “thermal/magnetic” circuit breakers.

These circuit breakers have a delay in tripping action that
 decreases as the magnitude of the current increases.

The Invertec V155-S is recommended for use on an
individual branch circuit.

120V INPUT

The rated output of the V155-S is available when con-
nected to a 30A branch circuit. When connected to a
branch circuit with lower ampacity, lower welding cur-
rent and duty cycle must be used. An output guide is
provided below. The values are approximate and must
be adjusted downward if the fuse or circuit breaker
trips off. Other loads on the circuit and fuse/circuit
breaker characteristics will affect the available output.
Do not exceed these welding conditions: (See Table
A.1)

The Invertec V155-S is provided with a 120/230V
cable, 6.6ft.(2m) in length, with a 15Amp 5-15P plug
molded onto the cord. 

The V155-S is supplied with an additional 20A plug
that can replace the 15A plug to achieve higher out-
put. To install the supplied 20A plug: 

Connect the white (neutral) wire under terminal clamp
with silver screw, and black (hot) wire under terminal
clamp with brass screw. Connect green wire under
terminal clamp with green screw. 

• 

Failure to wire as instructed may cause personal
injury or damage to equipment. To be installed or
checked by an electrician or qualified person
only.

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230V INPUT

To achieve the full output capacity of the V155-S,
230VAC inputs should be used. The change over is
accomplished by replacing the 120VAC plug with a 30
Amp 230VAC  plug (NEMA 6-30P).

ATTACHMENT PLUG

In all cases, the green or green/yellow grounding wire
must be connected to the grounding pin of the plug, usu-
ally identified by a green screw.

All attachment plugs must comply with the Standard for
Attachment Plugs and Receptacles, UL498.

The product is considered acceptable for use only when
an attachment plug as specified is properly attached to
the supply cord.

The Invertec V155-S will auto reconnect to either
120V or 230V supplies.

ENGINE DRIVEN GENERATOR

The machine is designed to operate on engine driven
generators as long as the auxiliary can supply ade-
quate voltage, frequency and power as indicated in
the "Technical Specification" Installation Section of
this manual. The auxiliary supply of the generator
must also meet the following conditions:

• Vac peak voltage:  below 205V (for 115Vac input) or

410V (for 230Vac input).

• Vac frequency:  in the range of 50 and 60 Hertz.
• RMS voltage of the AC waveform:  115Vac or

230Vac ± 10%

It is important to check these conditions because
many engine driven generators produce high voltage
spikes.  Operation of this machine with engine driven
generators not conforming to these conditions is not
recommended and may damage the machine.

WARNING

BRANCH

Plug

Rating

15 Amp
15 Amp
20 Amp

Branch

Rating

15 Amp
20 Amp
20 Amp

10% Duty

Cycle

65A
75A
85A

30% Duty

Cycle

55A
70A
75A

100% Duty

Cycle

45A
60A
60A

10% Duty

Cycle

100A

110A

130A

30% Duty

Cycle

85A

100A
130A

100% Duty

Cycle

75A
95A
95A

120V Input

Stick

TIG

Output Current

TABLE A.1

Summary of Contents for INVERTEC V155-S 11326

Page 1: ...NSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with machines havin...

Page 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Page 3: ...er for cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both...

Page 4: ...easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site sp...

Page 5: ...appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paiss...

Page 6: ...v SAFETY v EN 60974 10...

Page 7: ...vi SAFETY vi EN 60974 10...

Page 8: ...important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on t...

Page 9: ...al Features B 2 B 3 Rear Control Panel B 3 Auto Adaptive Arc Force with Stick Welding B 3 ________________________________________________________________________________ Accessories Section C Optiona...

Page 10: ...RECOMMENDED INPUT WIRE AND FUSE SIZES FOR MAXIMUM RATED OUTPUT INPUT VOLTAGE FREQUENCY HZ 230 60 120 60 MAXIMUM TIME DELAY CIRCUIT BREAKER OR FUSE SIZE AMPS 30 TYPE S SO ST STO OR EXTRA HARD USAGE INP...

Page 11: ...his manual Do not operate in areas with an ambient tempera ture greater than 40 C STACKING The Invertec V155 S cannot be stacked TILTING Place the machine directly on a secure level surface Do not pla...

Page 12: ...neutral wire under terminal clamp with silver screw and black hot wire under terminal clamp with brass screw Connect green wire under terminal clamp with green screw Failure to wire as instructed may...

Page 13: ...he ARFU device operates independently from the machine s duty cycle OUTPUT CONNECTIONS A quick disconnect system using Twist Mate cable plugs is used for the welding cable connections Refer to the fol...

Page 14: ...med to match the cable diameter Use soap or other nonpetroleum based lubricant to help slide the boot over the cable if needed 4 Cut 45 50 of the copper strands back 1 4 6 mm 5 Fold copper strands ove...

Page 15: ...matic arc control to adjust the arc force hot start and anti sticking The machine also features soft and crisp modes The Invertec V155 S performs DC Touch Start Tig Starting with excellent results WEL...

Page 16: ...t Current Knob 2 Welding Mode Switch 3 Thermal LED 4 Power On Off and Output LED s 5 Positive Quick Disconnect 6 Negative Quick Disconnect If blinking this LED indicates that the input voltage is out...

Page 17: ...een the electrode and the weld puddle that occur during stick welding This is an active control feature that guarantees the best arrangement between the arc stability and spat ter presence The feature...

Page 18: ...flexible head torch K1782 11 25 0 Ft 1 Piece Cable K1782 13 12 5 Ft 1 Piece Ultra Flex Cable K960 2 TIG Torch Adapter for connection of PTA 17V torches 1 piece cable to power sources without gas pass...

Page 19: ...be serviced Discharging is done automatically by the machine each time the power is switched off However you must allow the machine to sit for at least 5 minutes to allow time for the process to take...

Page 20: ...AUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally it...

Page 21: ...on speed 2 Welding current too low 3 Narrow chamfering 1 Arc too short 2 Current too low 1 Humidity in electrode 2 Long arc 1 Current too high 2 Dirty materials 3 Hydrogen in weld present on electrode...

Page 22: ...orrect electrode sharpening 2 Electrode too small 3 Operating failure contact of the tip with the workpiece 1 Dirt on the edges 2 Dirt on the filler material 3 Excessive travel speed 4 Current intensi...

Page 23: ...1 Unit has been operated beyond its capacity rating 2 Airflow through machine is restrict ed or fan has failed If all recommended possible areas of misadjustment have been checked and the problem pers...

Page 24: ...1 SCHEMATIC X0708 JP1 INPUT BOARD W05X0701 SCHEMATIC X0701 115 230Vac 50 60 Hz ON OFF SWITCH 5 2 N L G WIRE TIE 4 1 BLUE WHITE WHITE BLUE WHITE BLACK AC2 AC1 PE PWR2 PWR1 PWR4 PWR3 DC RED DC BLACK PCB...

Page 25: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 26: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Page 27: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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