Lincoln Electric K1656-9, Operator'S Manual

Page 1: ...horized Service and Distributor Locator www lincolnelectric com locator IM10589 Issue Date Apr 22 Lincoln Global Inc All Rights Reserved For use with machines having Code Numbers 13120 13121 Save for future reference Date Purchased Code ex 10859 Serial ex U1060512345 Operator s Manual ...

Page 2: ...N A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual symptoms see your supervisor Perhaps the welding atmosphere and ventilation system should be checked WEAR CORRECT EYE EAR BODY PROTECTION PROTECT your eyes and face with welding helmet properly fitted...

Page 3: ...ot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment 1 e In some cases it ma...

Page 4: ...rm to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with suitable non flammable screening and or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal FUMES AND GASES CAN BE DANGEROUS 5 a Welding may produce fumes a...

Page 5: ...ent passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow NFPA 51B Standard for Fire Prevention During Welding Cutting and Other Hot Work available from NFPA 1 Batterymarch Park PO box 9101 Quincy MA 022690 9101 6 j Do not use a welding power source for pipe...

Page 6: ...Prism 2400 Stationary Fan With Flexible 10 FT OR 13 FT Extraction Arm 4 Installation of Prism 2400 Stationary Fan With Telecopic 5 ft Extraction Arm 6 Installing The Starter Overload Switch 7 Operation Operating Instructions 8 Maintenance Routine Maintenance 8 Troubleshooting Troubleshooting Guide 9 Wiring Diagrams 10 Parts List parts lincolnelectric com Content details may be changed or updated w...

Page 7: ...arc sensor for automatic operation of the extraction fan REQUIRED ACCESSORIES FOR 120V 1 60 INPUT POWER K1494 2 STARTER OVERLOAD SWITCH REQUIRED ACCESSORIES FOR 230V 1 50 INPUT POWER K1494 3 STARTER OVERLOAD SWITCH Available Equipment K1655 8 Flexible 10 FT Extraction Arm K1655 9 Flexible 13 FT Extraction Arm K1655 10 Telescopic 5 FT Extraction Arm K1655 12 Flexible 7 FT Extraction Arm K1655 13 Lo...

Page 8: ...0 750 4 6 0 0 0 1 0 5 2 0 2 0 Air Flow CFM V Inches WG PRISM 2400 Flexible 10 FT or 13 FT Vacuum inches WG vs Airflow CFM FIGURE 3 PRESSURE DROP PRISM 2400 FAN AND Telescopic and Flexible 7 FT ARM 6 4 2 0 0 250 500 750 1000 PRISM 2400 Telescopic or Flexible 7 FT Inches WG Air Flow CFM Vacuum inches WG vs Airflow CFM ...

Page 9: ... 25 about 3 00 75mm long 6 Nuts Self Locking M8 6 Washers M8 K1657 2 Wall Mounting Bracket kit includes 2 Bracket pieces Tapered connection flange Hose Clamp 8 203mm NOTE Starter Overload Switch must be installed with this package See the installation section later in this manual for details on installing this equipment K1494 2 STARTER OVERLOAD SWITCH FOR 120V K1494 3 STARTER OVERLOAD SWITCH FOR 2...

Page 10: ...is spring balanced to compensate for the weight of the hood and will spring out quickly if it is not mounted securely with the hood in place The rotating hinge of the arm comes in three pieces Metal rotating hinge red plastic ring and clamping pin See Figure 6 Mount the red plastic ring to the metal rotating hinge by fitting the clamping pin through the hole in the rotating rod and snapping it int...

Page 11: ...hers supplied with the fan to mount the fan See Figure 8 Item B to the rotating hinge See Figure 8 Item C as shown Tighten all mounting bolts firmly to make the seal at the inlet of the fan SEE INSTALLING THE STARTER OVERLOAD SWITCH AND INSTALLING THE OPTIONAL LAMP KIT AND AUTOMATIC START STOP ARC SENSOR FIGURE 8 A B C ...

Page 12: ...ver the tapered connection flange until it butts up against the folded side of the rubber seal Fold the rubber seal down over the hose Secure the connection with one 8 hose clamp Apply the second 8 rubber seal and the other end of the flexible hose to the top of the telescopic arm tube SEE THE TELESCOPIC 5 FT EXTRACTION ARM OPERATOR S MANUAL FOR DETAILS ON COMPLETING THE INSTALLATION OF THE ARM IN...

Page 13: ...tion of this manual Set the overload to 10 0A 230V ARRANGEMENT The K1494 3 Starter Overload Switch is used for manually operation Prism 2400 Stationary Fan The Starter Overload Switch is not required if using a K1669 4 Lamp Kit with Arc Sensor The K1750 1 230V Conversion Kit adapts the Lamp Kit with Arc Sensor for operation on 230V Mount the Starter Overload Switch to a wall in a location convenie...

Page 14: ...Leave the 0 1 switch in the 0 off position The arc sensor will automatically switch the fan on when it senses an arc Standard run out time is approximately 20 sec The work lamp operates independently of this sensor ROUTINE MAINTENANCE Every 12 months have a qualified technician check the blower fan and housing for encrusted particles and clean if necessary Check the sealing material of the extract...

Page 15: ... the integrity of the input cord Loose Contacts Check the contacts Starter overload switch damaged or defective Contact Lincoln Authorized Service Facility Motor maybe damaged or defective Contact Lincoln Authorized Service Facility MOTOR HUMS BUT NO SUCTION Motor capacitor defective or not connected Contact Lincoln Authorized Service Facility MOTOR STOPS AUTOMATICALLY Motor overload protection ac...

Page 16: ...OVERLOAD SWITCH 1 L 1 3 L 2 5 L 3 2 T1 4 T2 6 T3 L L 1 0 1 3 1 6 S TO P S TA R T See motor terminal cover for wiring instructions that pertain to the specific motor type FAN MOTOR INPUT POWER 115V 1 230V 1PH 50HZ PH 60HZ L N G N D L N L N G N D G N D L L N N STARTER OVERLOAD SWITCH G N D G N D ...

Page 17: ...201 208 202B 205 SHALL BE BLACK AND 14AWG 115VAC 60Hz 1 2A 1 A1 A C C OL A2 FAN ON OFF 24V FAN MANUAL ON OFF ARC SENSOR FLOOD LIGHT C OL SET TO 11 AMPS BK BK FAN MOTOR 120VAC I 60Hz 1HP L N S1 S2 S3 GND SCHEMATIC 6 10 N 2 1 3 4 5 CONTROL BOX DISCONNECTING MEANS AND BRANCH CIRCUIT PROTECTION SHALL BE PROVIDED BY THE INSTALLER L N 205 204B L1 L2 L3 A1 13 CONTACTOR OVERLOAD RELAY SET AT 11 AMPS T1 T2...

Page 18: ...30VAC 1 50Hz 1HP L N S1 S2 S3 SCHEMATIC 1 3 4 5 6 10 GND CONTROL BOX L GND CONNECT GND TO TERMINAL N 205 204B L1 L2 L3 A1 13 CONTACTOR OVERLOAD RELAY SET AT 5 75A T1 T2 T3 A2 1 3 TRANSFORMER N 24V 2A WH BK RD 3 CONDUCTOR CABLE PROVIDED 20AWG ARC SENSOR WH BL RD BK BK WH CONN PCB YE GN MOTOR GND FAN MOTOR S1 S2 S3 START CAPACITOR 230VAC 1 50Hz 1HP 201 202 202 201 4 5 207 206 NA 205 203 209 203 207 ...

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Page 20: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra l Ne laissez ni la peau ni des vête ments mouillés entrer en contact avec des pièces sous tension l Isolez vous du travail et de la terre l Berühren Sie keine stromführenden Teile oder Elektroden mit ...

Page 21: ... und Entlüftung des Arbeitsplatzes l Mantenha seu rosto da fumaça l Use ventilação e exhaustão para remover fumo da zona respiratória l Turn power off before servicing l Desconectar el cable de ali mentación de poder de la máquina antes de iniciar cualquier servicio l Débranchez le courant avant l entre tien l Strom vor Wartungsarbeiten abschalten Netzstrom völlig öff nen Maschine anhalten l Não o...

Page 22: ...stomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any respon sibility for updating or correcting any such information or advice once it has been given nor does the provision of information or advice create expand or alter any warranty with respect to the sale of our products Lincoln Electric is a responsive manufactu...