Lincoln Electric KA 1435, Operating Manual

Page 1: ...lders are designed and built with safety in mind However your overall safety can be increased by proper installation and thoughtful operation on your part Read and observe the general safety precautio...

Page 2: ...manufacturer s instructions for this equipment and the consumables to be used including the material safety data sheet MSDS and follow your employer s safety practices e Also see Item 7b 3 a Use a shi...

Page 3: ...safety guards to perform required maintenance Remove guards only when necessary and replace them when the maintenance requiring their removal is complete Always use the greatest care when working near...

Page 4: ...g can interfere with a pacemakers function Generally the interference does not permanently damage the pacemaker Once the wearer leaves the arc welding environment or stops welding the pacemaker return...

Page 5: ...end on the structure of the building and other activities that are taking place The surrounding area may extend beyond the boundaries of the premises Methods of Reducing Emissions Mains Supply Welding...

Page 6: ...l Name Number _______________________________________________ Code Serial Number ________________________________________________ Date of Purchase ____________________________________________________...

Page 7: ...Welding 8 5 4 Gas Purge Wire Inch 8 5 5 Burnback Control 8 Section 6 Setting Up for Welding 9 Section 7 Welding 9 7 1 Changing Electrode Size and Type 9 7 2 Gun Tip 9 7 3 Adjusting Spool Tension 9 7...

Page 8: ...rating of 220VA and an output voltage of 42V 5 50Hz AC Contact Lincoln for further details required Section 5 Control Panel 5 1 Wire Feeder Speed Control Use this control to adjust the speed at which...

Page 9: ...t feeding a new coil of wire then refit the tip over the wire and tighten Cut off the end of the wire leaving 10mm to 15mm stick out from the tip The wire feeder is now ready to weld Section 7 Welding...

Page 10: ...oard to the same cause of failure check for possible shorts opens or grounds caused by a Frayed or pinched lead insulation b Poor lead termination such as a poor contact or a short to an adjacent conn...

Page 11: ...MBER DO NOT attempt to use this Parts List for machine if its code number is not listed Contact the Service Department for any code numbers not listed Only those suffixes which require distinction fro...

Page 12: ...DI MIG 4D Remote IMA 600A Panel Assembly AP 56C Operative Nov 2003 Supersedes May 2001 10 8 8 9 5 20 1 11 12 14 15 16 21 23 22 22 9 29 28 42 26 25 24 4 13 6 6 2 30 27 6 17 18 15c 4 19 6 7 3 1 AG 1412...

Page 13: ...ga x 32 Sems Screw T10082 27 6 x 16 Vibro Insulator AS4404 3 4 x 17 Bulkhead Support AM3577 1 x 18 Motor Control PCB Burnback Header AS4212 5SP 1 x 19 Rivnut 8 32 x 25 AT3937 4 x 20 Burnback Pot Assem...

Page 14: ...Page 14 REDI MIG 4D Remote IMA 600A NOTES...

Page 15: ...6W Operative May 2001 Supersedes NEW Note This diagram is for reference only It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside...

Page 16: ...Page 16 REDI MIG 4D Remote IMA 600A Wire Drive Assembly AP 56 D Operative NEW Supersedes 1 2 3 4 5 6 7 8 9 10 11 12 13 15 14 16 16a 17 18 Ref 4111...

Page 17: ...e Guide T08560 1 x 15 Screw M6x6 T11285 x x 16 Euro Adapter Assy includes AM3025 2 1 x 16a Plastic Insulator AM3025A2 1 x 17 Calibrated Fixing Arm Assy T07650 1 x 18 Idle Roll Assy L H T07653L 1 x CON...

Page 18: ...Page 18 REDI MIG 4D Remote IMA 600A Wire Drive Assembly AP 56 E Operative Apr 2004 Supersedes NEW Ref 410...

Page 19: ...11 Retaining ring for shaft RA5 NSS 4 12 Spring for pressure arm NSS 2 13 Shaft 6 NSS 2 14 Screw M5x8 T11285 2 15 Screw M6x12 T07080 3 Screws M6x16 T07081 3 16 Parallel Key 4x4 8 T01594 2 17 Gear Whe...

Page 20: ...Page 20 REDI MIG 4D Remote IMA 600A Wire Drive Assembly AP 56 F Operative Apr 2004 Supersedes NEW Ref 410 2...

Page 21: ...for Shaft RA5 NSS 4 12 Spring for Pressure Arm NSS 2 13 Shaft 6 NSS 2 14 Screw M5x8 T11285 4 15 Screw M6x12 T07080 3 Screw M6x16 T07081 3 16 Parallel Key 4x4 8 T01594 2 17 Gear Wheel T07615 2 18 Feed...

Page 22: ...Page 22 REDI MIG 4D Remote IMA 600A NOTES...

Page 23: ...IMA 600 REDI MIG 4D Remote Page 23 NOTES...

Page 24: ...tion non operation or malfunction of any such battery CONDITION OF WARRANTY TO OBTAIN WARRANTY COVERAGE The purchaser must contact Lincoln or Lincoln s Authorised Service Facility about any defect cla...