Lincoln Electric NERTAJET OCP 150, Safety Instruction For Use And Maintenance

Page 1: ...NERTAJET TORCH OCP 150 SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE DEVICE N W000325144 W000325145 W000269622 EDITION EN Instructions for use REF 8695 9032 REVISION R DATE 10 2018 Original instructions ...

Page 2: ... Please refer to the enclosed CE declaration to identify the directives applicable to it The manufacturer will not be held responsible where items not recommended by themselves are associated with this product For your safety there follows a non restrictive list of recommendations or requirements many of which appear in the employment code Finally we would ask you kindly to inform your supplier of...

Page 3: ...cessory 12 E FLAT ELECTRODE FITTING CONICAL PIPE 14 1 FLAT ELECTRODE FITTING OXYGEN 15 2 TAPERED NITROGEN FLAT ELECTROD 19 3 TAPERED ARGON HYDROGEN FLAT ELECTROD 23 F DUAL GAS FITTING 27 G WATER VORTEX FITTINGS 31 H OCP TORCH ACCESSOIRIES 36 1 TOOL KIT 36 2 TOOL KIT COMPONENTS 37 I UPKEEP AND MAINTENANCE 38 1 UPKEEP AND MAINTENANCE 38 2 TROUBLE SHOOTING 41 3 SPARE PARTS 43 PERSONAL NOTES 44 FOR FO...

Page 4: ...99 DESIGNATION PAGE NERTAJET HP60 suppressed Tapered electrode assembly suppressed Annular gas assembly added F40 to F49 Water vortex fitting G55 to G61 REVISION F 05 00 DESIGNATION PAGE Creation in several languages REVISION G 04 01 DESIGNATION PAGE Freezcool liquid A3 B10 Packing 0409 2143 D17 Add Electrode W000325128 H15 E21 to E27 Replace electrode W000154323 WN5 by W000325128 W15 E29 to E35 F...

Page 5: ...update To change logos REVISION K 07 07 DESIGNATION PAGE Update 49 REVISION L 10 07 DESIGNATION PAGE OCP torch bundle assembly length 12m 5 9 13 Dual gas CH4 suppressed 4 8 31 32 33 REVISION M 05 09 DESIGNATION PAGE Seal W000138430 W000138431 G33 Complete update spareparts newoffer REVISION N 03 11 DESIGNATION PAGE Removal of W000154314 7 m Removal of W000325145 4 m B 5 REVISION O 06 14 DESIGNATIO...

Page 6: ...8695 9032 IV OCP 150 REVISION P 01 15 DESIGNATION PAGE Complete update REVISION Q 10 16 DESIGNATION PAGE Complete update REVISION R 10 18 DESIGNATION PAGE To change logos ...

Page 7: ...specific manual supplied with the equipment EQUIPMENT FOR PLASMA CUTTING Before any servicing operations on the torch make sure that the generator is powered down During the cutting operation the tip of the torch may be heated considerably Before removal it is imperative to use protective equipment ...

Page 8: ...on of this product contact your local water Authority to inquire about the regulations applying to your region You should inform them of The COD of the Freezcool 741000 mg kg The quantity in kg to be discharged The Water Authority will advise you of the approach to be followed and in particular The location The quantity The timing for discharging the product The COD Chemical Oxygen Demand represen...

Page 9: ...r starting the cutting The torch end receives a nozzle which through the combined effect of the electric arc and the plasmagene gas forms plasma The resulting high temperatures melt the material which is to be cut electricity conductor and the kinetic action of gas on it effects the cutting kerf The numerous possible assemblies on OCP torches make them universal tools using the very latest techniq...

Page 10: ...s in relation to the recommended settings will reduce the service life of the wear and tear parts and downgrade the quality of the cut 4 CHOICE The use of one or other of the plasma processes plasmagene fluids depends on the type and thickness of the material to be cut the appearance of the desired cut maximum performance levels depending on intensity used THE PARTS WHICH CONSTITUTE THE VARIOUS TO...

Page 11: ...AJET HP150 NERTAJET HP150 NERTAJET HP150 Length of bundle 7m 4m 12m Maximum intensity 120A 120A 120A Duty cycle 100 100 100 Torch bundle weight 7 8kg 7kg 9 2kg Cooling Number of circuits 1 water circuit Pressure flowrate 2 5 l mn 3 5 bar Temperature Power 17 C 1000W Amorçage Principle By internal contact system Pilot gas Argon ...

Page 12: ... This coolant is ready for use NEVER ADD WATER This coolant is antifreeze down to 27 C anti algae anti corrosive non toxic non flammable Special Freezcool liquid Green W000381407 20l can This coolant is ready for use NEVER ADD WATER This coolant is antifreeze down to 5 C anti algae anti corrosive non toxic non flammable Distilled water It should have high electrical resistivity a pH of about 7 CAU...

Page 13: ...8695 9032 R B DESCRIPTION OCP 150 B 7 ...

Page 14: ...8695 9032 R C 8 OCP 150 C DESCRIPTION 1 NERTAJET OCP150 TORCH ...

Page 15: ...thout accessory OCP whit 4 leads 7 000 W000269622 1 PI Torch without accessory OCP whit 12 leads 9 200 W000325127 1 PI Tool kit for OCP torches 0 700 W000138371 1 PI Oxygen fitting for OCP with NERTAJET HP150 8 000 W000325132 1 PI Argon hydrogen fitting for OCP with NERTAJET HP150 8 000 W000325132 1 PI Nitrogen fitting for OCP with NERTAJET HP150 8 000 W000325123 1 PI External water vortex fitting...

Page 16: ...C DESCRIPTION 8695 9032 R C 10 OCP 150 FLAT ELECTRODE FITTING O2 FLAT ELECTRODE FITTING N2 ArH2 ...

Page 17: ...8695 9032 R C DESCRIPTION OCP 150 C 11 DUAL GAS FITTING EXTERNAL WATER VORTEX FITTING ...

Page 18: ...8695 9032 R D 12 OCP 150 D NERTAJET OCP TORCH torch without accessory ...

Page 19: ...0409 2138 1 1 1 D Water inlet jacket Z0409 2434 1 1 1 D Gaz inlet jacket Z0409 2436 1 1 1 C Packing 0409 2143 1 1 1 Mark CONNECTION TORCH SIDE Reference W000325144 W000325145 W000269622 1 Water inlet pipe 0409 2148 1 0409 2278 1 1 2 Gas inlet pipes 0409 2147 1 1 1 7 Logical or gas cell S0409 2389 1 1 1 3 Air pipe in cutting position 0409 2144 1 0409 2279 1 1 4 Short circuit air pipe 0409 2149 1 04...

Page 20: ...e Destruction or rapid wear of electrodes Marking and use of flat electrodes Verify the type of electrode according to the plasmagene gas used W Tungsten nitrogen argon hydrogen Check the condition of the gas vortex barrel Check the cooling circuit H Hafnium oxygen CUTTING APPEARANCE CLEARANCE The forced rotation of the gas vortex gives a special shape to the cut Generally the gas rotation directi...

Page 21: ...092154 Cover plate Z04092166 Flat electrode oxygen W000379083 H15XL W000377773 H15XL Gas vortex barrel W000138378 W000138377 Cone pipe Rep X15 X30 X40 X60 X90 X120 Réf W000325562 W000325563 W000325564 W000325124 W000325125 W000325126 Réf W000325566 W000325567 W000325568 W000325569 W000325570 W000325573 Imaxi 15A 30A 40A 60A 90A 120A ...

Page 22: ...E FLAT ELECTRODE FITTING CONICAL PIPE 8695 9032 R E 16 OCP 150 FLAT OXYGEN ELECTRODE FITTING ...

Page 23: ... H15XL 5 hafnium W000379083 5 Electrodes H15XL 100 hafnium W000377773 100 30 Seal Ø8x1 25 Nitrile Z04081283 5 16 oxygen nozzle cover plate Z04092166 1 31 Pack of 5 seals Ø15x1 78 EPDM W000325121 1 50 Cone nozzle X15 15A W000325562 5 50 Cone nozzle X15 15A W000325566 90 50 Cone nozzle X30 30A W000325563 5 50 Cone nozzle X30 30A W000325567 90 50 Cone nozzle X40 40A W000325564 5 50 Cone nozzle X40 40...

Page 24: ...E FLAT ELECTRODE FITTING CONICAL PIPE 8695 9032 R E 18 OCP 150 ...

Page 25: ... FLAT ELECTROD DESIGNATION REFERENCE Plunger tube Z04092154 Flat electrode nitrogen W000325128 W15 Cover plate Z04092210 Gas diffuser Z04092209 Cone pipe Rep N15 N30 N40 N60 N90 N120 Réf W000325133 W000325134 W000325135 W000325136 W000325137 W000325138 Imaxi 15A 30A 40A 60A 90A 120A ...

Page 26: ...E FLAT ELECTRODE FITTING CONICAL PIPE 8695 9032 R E 20 OCP 150 TAPERED NITROGEN FLAT ELECTRODE ...

Page 27: ... Tungsten W000325128 5 30 Seal ø 8x1 25 Nitrile Z04081283 5 20 Nitrogen nozzle cover Z04092210 1 37 Seal ø 13 34x1 8 EPDM Z04092187 5 38 Seal ø 37 4x1 8 Nitrile Z04092188 5 39 Seal ø 42 5x3 Nitrile Z04092189 5 51 Cone nozzle 15A N15 W000325133 5 51 Cone nozzle 30A N30 W000325134 5 51 Cone nozzle 40A N40 W000325135 5 51 Cone nozzle 60A N60 W000325136 5 51 Cone nozzle 90A N90 W000325137 5 51 Cone no...

Page 28: ...E FLAT ELECTRODE FITTING CONICAL PIPE 8695 9032 R E 22 OCP 150 ...

Page 29: ... OCP 150 E 23 3 TAPERED ARGON HYDROGEN FLAT ELECTROD DESIGNATION REFERENCE Plunger tube Z04092154 Flat electrod argon hydrogen W000325143 WA5 Cover plate Z04092210 Gas diffuser Z04092209 marking A90 A120 Cone pipe W000325141 W000325142 I maxi 90A 120A ...

Page 30: ...E FLAT ELECTRODE FITTING CONICAL PIPE 8695 9032 R E 24 OCP 150 TAPERED ARGON HYDROGEN FLAT ELECTRODE ...

Page 31: ...r NL Z04092209 2 32 Seal ø 10x3 Silicone W000325122 5 21 Flat electrode WA5 Tungsten W000325143 5 30 Seal ø 8x2 3 Nitrile Z04081283 5 20 Nitrogen nozzle cover Z04092210 1 37 Seal ø 13 34x1 8 EPDM Z04092187 5 38 Seal ø 37 4x1 8 Nitrile Z04092188 5 39 Seal ø 42 5x3 Nitrile Z04092189 5 52 Cone nozzle 90A A90 W000325141 5 52 Cone nozzle 120A A120 W000325142 5 Tube 50g grease silicone W000382836 1 Span...

Page 32: ...E FLAT ELECTRODE FITTING CONICAL PIPE 8695 9032 R E 26 OCP 150 ...

Page 33: ...tor Z04092431 Gas diffuser Z04092428 Electrode fitting Nitrogen Argon hydrogen W000325147 WT15 I maxi 20A 40A 60A 90A 120A Cone nozzle Ref W000325148 W000325149 W000325151 W000325152 W000325153 Rep T20 T40 T60 T90 T120 Downstream nozzle Ref W000325154 W000325155 W000325156 W000325157 W000325158 Rep V20 V40 V60 V90 V120 ...

Page 34: ...F DUAL GAS FITTING 8695 9032 R F 28 OCP 150 DUAL GAS FITTING NITROGEN AND ARGON HYDROGEN ...

Page 35: ...0 W000325153 5 64 Insulator Z04092431 2 65 Seal Ø 19 x 1 EPDM Z04092391 66 Seal Ø 14 x 1 EPDM Z04092392 68 Downstream nozzle 20A V20 W000325154 2 68 Downstream nozzle 40A V40 W000325155 2 68 Downstream nozzle 60A V60 W000325156 2 68 Downstream nozzle 90A V90 W000325157 2 68 Downstream nozzle 120A V120 W000325158 2 80 Seal Ø 21 x 1 EPDM W000242675 5 69 Double flow cap Z04092440 1 70 Seal Ø 37 7 x 3...

Page 36: ...F DUAL GAS FITTING 8695 9032 R F 30 OCP 150 ...

Page 37: ...des Marking and use of electrodes Verify the type of electrode according to the plasmagene gas used W Tungsten nitrogen Check the condition of the gas barrel Check the cooling circuit Destruction of the water vortex nozzle Type of water of the water vortex Check the quality of the water supplying the water vortex The water used must be demineralised with a neutral ph between 6 5 an 8 3 hardness le...

Page 38: ...e right rotation of the water and gas vortex results in the right side of the kerf being practically vertical and the left side inclined It is important for the direstion of the movement to be chosen so as to obtain the inclined side of the scrap side For example the outside diameter of the flange will be made with the torch moving clockwise to the right whereas the inside diameter will be cut cou...

Page 39: ...ATION REFERENCE Plunger tube Z04092154 Insulated vortex tip Z04092178 Banjo Z04092177 Water vortex nut Z04092179 Gas barrel Z04092111 Electrode fitting Nitrogen W15 W000325128 Cone nozzle W000325106 W000325108 W000325574 Rep 90 120 150 Water vortex nozzle Ø 2 2mm 2 8mm 3 2mm Ref W000325110 W000325111 W000325112 I maxi 60A 90A 120A ...

Page 40: ...G WATER VORTEX FITTINGS 8695 9032 R G 34 OCP 150 EXTERNAL WATER FITTING ...

Page 41: ... vortex nozzle Ø2 8 W000325111 2 105 Cone nozzle 150A Ø1 8 W000325574 5 54 Water vortex nozzle Ø3 2 W000325112 2 30 Seal Ø8x1 25 Nitrile Z04081283 5 43 Seal Ø40x1 5 Nitrile Z04092082 5 109 Seal Ø4x1 25 Nitrile Z04092124 5 110 Seal Ø10 82x1 78 EPDM W000325028 5 111 Pack of 5 seals AM 20x1V Z04081046 1 34 Seal Ø24x2 Nitrile W000325027 5 113 Seal Ø36 17x2 62 Nitrile Z04081282 5 35 Pack of 5 seals Ø5 ...

Page 42: ...8695 9032 R H 36 OCP 150 H OCP TORCH ACCESSOIRIES 1 TOOL KIT ...

Page 43: ...Z04092157 1 Spanner for OCP cone nozzle Z04092165 1 Set of tools for tool kit S04092094 1 Pipe wrench 12 FACOM 92 12 1 Flat spanner 12 14 FACOM 44 12 14 1 Flat spanner 16 17 FACOM 44 16 17 1 Allen key 1 5 FACOM 82 1 5 1 Allen key 4 FACOM 82 4 1 Allen key 5 FACOM 82 5 1 Allen screwdriver key 2 5 EGA 104 2 5 1 Flat blade screwdriver 8x14 FACOM AR 3x75 1 Nertajet kit 1 Flat spanner 15 incline 8 10 FA...

Page 44: ... torch During disassembly or reassembly of parts equipping the torch handle them carefully in order to avoid breaking scratching or marking them To carry out this work use the tools in the OCP torch kit reference W000325127 Always use original manufacturer parts b BUNDLE The bundle must be installed so that it is safe from mechanical chemical and heat damage Be careful of the condition of the bund...

Page 45: ... ordinary use we recommend a pneumatic oil without detergent or aggressive additive with viscosity of 2 to 3 5 degrees Engler at 50 C and aniline point from 90 to 105 Reference recommended LABO prima 32 TOTAL Azolla32 ou or ZS32 SHELL Tellus S22 ou or Olna 22 ESSO Spinesso 22 MOBIL DTE light B P HLP 22 ou or 32 FILLING For series 35 depressurize the system Remove the filler cap Fill to 10 millimet...

Page 46: ... Z04092209 gas vortex barrels they can be removed with the special spanner N Z04092165 cone nozzles use the special spanner N S04092056 NOTE All the tip nuts must be screwed on and hand tightened Before each fitting of these nuts clean the threading of the torch body and tip nut REMARKS when the electrode is removed be careful not to damage the end of the tube plunger located in the torch body che...

Page 47: ...tinction at the time of transfer Reduce the power run up time delay Check the cutting gas pressures NOTE Be careful of the pressure increase of the pressure reducing valves be careful not to move the torch too far away at the time of the transfer risk of arc breaking Difficult transfer Check the connection of the electric wire running to the part ground wire Check the electrode circuit especially ...

Page 48: ...circuit Destruction of the water vortex nozzle Check the power supply as well as the vortex water flow flow of vortex water in the shape of an umbrella instantaneous destruction quick destruction Check the quality of the cutting gas Increase the flow rate or the cutting gas pressure Check the duration of the time delay of the power run up Increase the time delay for the cutting gas supply power ru...

Page 49: ...otos or sketches identify nearly every part in a machine or an installation The descriptive tables include 2 kinds of items those normally held in stock those available on request no marks For these we recommend that you send us a copy of the page with the list of parts duly completed ...

Page 50: ... UPKEEP AND MAINTENANCE 8695 9032 R I 44 OCP 150 PERSONAL NOTES Lincoln Electric France S A S Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly cedex www lincolnelectriceurope com ...