Lincoln Electric OPTIMARC CV/CC 500, Operator'S Manual

Page 1: ...c com cn Copyright 2018 The Shanghai Lincoln Electric Company Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can be increased by proper installation and thoughtful operation on you part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And...

Page 2: ...lease record your equipment identification information in the table below Model Name Code Serial Number can be found on the machine rating plate Model Name OPTIMARC CV CC500 Code Serial number Date Where Purchased Authorized dealer s shop Declaration of conformity THE SHANGHAI LINCOLN ELECTRIC COMPANY Designed in conformance with the following norm GB T 15579 1 2013 EN 60974 1 THE SHANGHAI LINCOLN...

Page 3: ...i SAFETY i OPTIMARC CV CC500 Rev 03 ...

Page 4: ...ii SAFETY ii OPTIMARC CV CC500 Rev 03 ...

Page 5: ...iii SAFETY iii OPTIMARC CV CC500 Rev 03 ...

Page 6: ... TIG 5A 500A 60V 10 2 V 30V RECOMMENDED INPUT WIRE AND FUSE SIZES OPTIMARC CV CC500 Input Voltage Frequency Hz 380 415 V 50Hz or 60Hz Maximum Input Ampere 51A Maximum Effective Supply Current 40A 60 C Copper Wire in Conduct Sizes 12mm2 Fuse or Breaker Size Super Lag 60A Grounding Conductor Size 10mm2 PHYSICAL DIMENSIONS OPTIMARC CV CC500 Height Width Depth Weight 540mm 340mm 800mm 47Kg TEMPERATURE...

Page 7: ...erial that can be drawn into the welder should be kept to a minimum Failure to observe these precautions can result in excessive operating temperatures and nuisance shutdowns Locate the OPTIMARC machine away from radio controlled machinery Normal operation of the welder may adversely affect the operation of RF controlled equipment which may result in bodily injury or damage to the equipment STACKI...

Page 8: ...contact Poor work lead connections can result in poor welding performance To avoid interference problems with other equipment and to achieve the best possible operation route all cables directly to the work and wire feeder Avoid excessive lengths and do not coil excess cable Cable sizes are increased for greater lengths primarily for the purpose of minimizing cable drop Minimum work and electrode ...

Page 9: ...s Set the rotary switch to OPTIONAL FCAW GS or GMAW Set the control switch to Local A summary list for all of wire feeders connections and controls Items Modes Controls Wire feeders Voltage control WFS Current control Remote control box Polarity connections 1 OPTIONAL Default FCAW SS Local LN 25 Pro Front panel of CV CC500 LN 25 Pro DCEN 2 Feeder LN 25 Pro Remote control box K60030 8M 15M 30M 3 FC...

Page 10: ...tch REMOTE Max output will be limited by panel output set display always shows remote setpoint Set the control switch LOCAL Max output current can be setted by panel output pot arc force can be setted by arc control FIGURE A 5 The actual output current would be set by the remote device up to the maximum current set by local output pot Note When the machine set to 4 step turning the crater current ...

Page 11: ...or gas solenoid 92 2 Connected to one lead of gas solenoid 92 3 control signal for gas purge cold inch and trigger 93 3 Control signals output gas purge cold inch and trigger 93 4 10V control signal for arc current and arc voltage 94 4 Control signals output arc current and arc voltage 94 5 GND for arc current arc voltage gas purge cold inch and trigger control 95 5 Common GND 95 6 GND for gas sol...

Page 12: ...Y CYCLE The duty cycle of a welding machine is the percentage of time in a 10 minute cycle at which the welder can operate the machine at rated welding current 60 duty cycle Weld for 6 minutes Break for 4 minutes Excessive extension of the duty cycle will cause the thermal protection circuit to activate THERMAL PROTECTION The OPTIMARC machine is equipped with a thermal protection device When the m...

Page 13: ...set voltage before a weld and the actual voltage during a weld The actual voltage is displayed for 5 seconds after a weld ends During this time the display flash 9 SYNERGIC This status light illuminates when the power source is set for synergic operation Synergic operation is controlled by DIP switch 5 on the control board See the DIP switch section for additional information 10 DIGITAL INDICATION...

Page 14: ...g end with the screw into the case hole 24 AUX VOLTAGE RECEPTACLE Export type machine This is a 220V 200W max auxiliary power output socket for plugging gas heater Only Plug the correct gas heater into this receptacle DO NOT plug other electric devices into the receptacle otherwise damage may occur to the OPTIMARC machine 25 FUSE AND FUSE HOLDER Export type machine 250V 2A fuse is used to protect ...

Page 15: ...low Time Welding Voltage OCV Wire Feeder Speed Run in Welding Current Burn Back Burn Back Crater Voltage Crater Current Crater Status Crater Status FIGURE B 4 Trigger Open Closed Open Closed Shielded Gas Preflow Time Welding Voltage OCV Wire Feeder Speed Run in Welding Current Burn Back Within 2 seconds Crater Voltage Crater Current Crater Status Crater Status Crater Current Burn Back Crater Volta...

Page 16: ...rigger again the power source will continue output at crater voltage and current to fill this crater For more details please see FIGURE B 5 4 SPECIAL FUNCTION TEST It enables a test procedure to test the control knobs and the toggle switches when the DIP switch 4 is ON and the other DIP switches are OFF The DIP switch should be OFF when user prepares to weld 5 SYNERGIC OFF Amps and volts knobs on ...

Page 17: ...incoln Electric Field Service facility for technical assistance Machine won t produce full output 1 Input voltage may be too low limiting output capability of the power source Make certain that the input voltage is proper according to the Rating Plate 2 Secondary current or voltage is not properly calibrated Correct input voltage level Contact your local authorized Lincoln Electric Field Service f...

Page 18: ...31 Primary over current from switchboard Contact your local authorized Lincoln Electric Field Service facility for technical assistance The meter displays ERR 032 Low input line voltage error from control board Contact your local authorized Lincoln Electric Field Service facility for technical assistance The meter displays ERR 035 Input voltage out of range Make certain that input voltage is prope...

Page 19: ...291 FCAW GS J3 7 296 296 J2 6 256 J2 9 259C J20 13 J20 5 258 258 258 258 258 268 267 CLOSED 4 STEP 257 J4 1 257 J4 2 257 260 261 CLOSED CO2 Ar J1 9 221A 220A 221A J21 3 21A 20A B B 21B 20B 288 254A 256 259A 254A 256 259A 258 257 258 257 257 257 257 260 261 260 261 258 258 258 258 258 258 258 268 267 258 258 258 258 258 258 258 268 267 VIEW OF CONNECTOR ON PCB ELECTRICAL SYMBOLS PER E1537 OHMS WATT...

Page 20: ...E 1 BOTTOM E 1 OPTIMARC CV CC500 Rev 03 World s Leader in Welding and Cutting THE SHANGHAI LINCOLN ELECTRIC COMPANY No 195 Lane 5008 Hu Tai Rd Baoshan Shanghai PRC 201907 www lincolnelectric com cn ...