Lincoln Electric POWER FEED 84 DUAL, Operator'S Manual

Page 1: ...0 05 2017 REV01 POWER FEED 84 POWER FEED 84 DUAL POWER FEED 84 U I CONTROL BOX OPERATOR S MANUAL ENGLISH THE LINCOLN ELECTRIC COMPANY 22801 St Clair Ave Cleveland Ohio 44117 1199 USA www lincolnelectr...

Page 2: ...y contain suffixes and prefixes Is in conformity with Council Directives and amendments Electromagnetic Compatibility EMC Directive 2014 30 EU Low Voltage Directive 2014 35 EU Standards EN 60974 5 201...

Page 3: ...dealer For future reference record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Da...

Page 4: ...FCAW 025 1 16 0 9 1 6 mm 035 5 64 0 9 2 0 mm 30 tooth 50 1200 inch mm 1 3 30 4 m min 025 045 0 9 1 2 mm 035 1 16 0 9 1 6 mm PHYSICAL DIMENSIONS Model Height Width Depth Weight Power Feed 84 Wire Drive...

Page 5: ...e USB Wire Reel Stand Gun Adapter Control Cable Inlet Bushing Contactor K3330 1 BLANK PANEL N N STD 2 4 N K3929 1 N K3330 3 FULL DISPLAY WITH MEMORIES Y N STD 2 4 N K3929 1 N K3330 5 FULL DISPLAY WITH...

Page 6: ...surement Personal medical devices like pacemakers and hearing aids Check the electromagnetic immunity for equipment operating in or near the work area The operator must be sure that all equipment in t...

Page 7: ...or creates electric and magnetic fields EMF EMF fields may interfere with some pacemakers and welders having a pacemaker shall consult their physician before operating this equipment CE COMPLIANCE Thi...

Page 8: ...the Power Feed 84 to be used in many applications The user interface may be separated from the wire drive for boom applications The feed plate may be located on either the left or right hand side of...

Page 9: ...boom or other flat surface first remove the 4 rubber mounting feet 3 screws secure each foot Mounting bolts securing the wire drive should not protrude more than 1 into the wire feeder Figure 4 Singl...

Page 10: ...ce panel from the control box and install on the wire drive A USB Board B 10 pin connector C USB Port D 5 pin connector Figure 7 Control Box see Figure 8A with USB and 8B without USB 5 If the control...

Page 11: ...wire or cause birdnesting but too little pressure could cause slippage Set the drive roll pressure by 1 Press the end of the gun against a solid object that is electrically isolated from the welder o...

Page 12: ...A Set Screw B Guide Tube Figure 15 Wire size Number of grooves in guide tube 0 6 1 2mm 1 1 2 1 6 mm 2 1 6 2 0 mm 3 2 0 2 8 mm 4 8 Assemble the sense lead to the new gun adapter Orient the lead towards...

Page 13: ...traight down A Bolt B Electrode Lead C Keep Terminal and Lead Vertical Figure 19 6 Assemble the gun adapter cover and secure with the screw A Screw B Gun Adapter Cover Figure 20 7 Assemble the gas hos...

Page 14: ...threads dirt dust oil or grease Remove dust and dirt with a clean cloth DO NOT ATTACH THE REGULATOR IF OIL GREASE OR DAMAGE IS PRESENT Inform your gas supplier of this condition Oil or grease in the p...

Page 15: ...ee Stand place the spindle in the location as shown A Spindle and Lift Bail location for 50 60lb coils B Spindle and Lift Bail location for 15 44lb coils Figure 29 Electrical Installation Weld Cables...

Page 16: ...rom the welder to work and back to the welder again Cable sizes are increased for greater lengths primarily for the purpose of minimizing cable drop Table 2 RECOMMENDED CABLE SIZES RUBBER COVERED COPP...

Page 17: ...uipment is frequently moved ArcLink LincNet control cables are special high quality cables for digital communication The cables are copper 5 conductor cable in a SO type rubber jacket There is one 20...

Page 18: ...service requirements The available range of a welding program may not be suitable for all applications and the build user is and must be solely responsible for welding program selection Power Up Sequ...

Page 19: ...tible with Power Feed 10M wire drives Power Feed 84 wire drives are not compatible with Power Feed 10M user interfaces The Power Feed 84 with contactors or gouging kit may not be connected to a system...

Page 20: ...ounterclockwise to turn output OFF Non synergic GMAW MIG and FCAW Voltage Flux cored Voltage Adjusts the voltage The display is blank for non synergic STT modes Synergic GMAW MIG and FCAW Flux cored V...

Page 21: ...er cfh or l min The flow rate range is 0 28 l min Units for gas flow are selected with P 42 Gas Flow Units in the set up menu English units are cubic feet per hour cfh and metric units are liters min...

Page 22: ...focus or shape of the arc Ultimarc values greater than 0 0 increase the pulse frequency while decreasing the background current resulting in a tight stiff arc best for high speed sheet metal welding U...

Page 23: ...ll heat input into the weld Changing the background current changes the shape of the back bead 100 CO2 requires less background current than when welding with blended shielding gases A Background Curr...

Page 24: ...tion occurs with a 2 Step trigger and Start and Crater set to OFF For this sequence PREFLOW Shielding gas begins to flow immediately when the gun trigger is pulled RUN IN After preflow time expires th...

Page 25: ...n In WFS If an arc is not established within 2 0 seconds the power source output and wire feed speed skips to the weld settings START Once the wire touches the work and an arc is established both the...

Page 26: ...the start settings to the weld settings is called UPSLOPE WELD After upslope the power source output and the wire feed speed continue at the weld settings BURNBACK After the crater time expires the wi...

Page 27: ...the welder s comfort when making long welds by allowing the trigger to be released after an initial trigger pull Welding stops when the trigger is pulled a second time and then released or if the arc...

Page 28: ...e output and wire feed speed skips to the weld settings START The power source welds at the start WFS and voltage until the trigger is released UPSLOPE During upslope the power source output and the w...

Page 29: ...ll be blank and the right display will show OFF The Spot Time LED from the timer menu will blink twice After 2 0 seconds the trigger menu cycles back to the Cold Feed Trigger option If Start is not se...

Page 30: ...rigger is pulled again step 3 and CRATER DOWNSLOPE is active DOWNSLOPE begins and continues until the CRATER timer expires at which time CRATER will be entered until the trigger is released While in D...

Page 31: ...s after the welding output turns off GTAW TIG Postflow Time 0 25 0 seconds Adjusts the time that shielding gas flows after the welding output turns off Wire Drive Selection The wire drive selection is...

Page 32: ...USB port Procedure Memory vs User Memory Procedure memory is used while welding Changes to the weld procedure WFS voltage arc control etc immediately change the contents inside the selected procedure...

Page 33: ...rt Time Voltage Trim Burnback Time Arc Control Crater Wire Feed Speed Preflow Time Crater Voltage Trim Run In Speed Crater Time Start Wire Feed Speed Postflow Time Start Voltage Trim Weld modes cannot...

Page 34: ...in the display will momentarily show USB Device Connected The display will then enter the USB prompt if enabled through P 513 the prompt is enabled by default To load memories from the USB 1 Enter th...

Page 35: ...ll P 3 selections will be available on all machines In order for each selection to be included in the list the power source must support that feature A software update of the power source may be neede...

Page 36: ...in 2 step machine operation is identical to the External Switch selection When welding in 4 step additional logic prevents procedure A from being re selected when the trigger is released at step 2 of...

Page 37: ...s released before the timer expires Crater will be bypassed and the weld will end If the trigger is released after the timer expires the Crater sequence will function normally if enabled On dual head...

Page 38: ...P 17 Gun Selection PushPull TIG Amp Control Use this setting while TIG welding with a foot or hand current control device Amptrol While TIG welding the upper left knob on the User Interface sets the...

Page 39: ...ror 269 will be displayed if the machine times out If the value is set to OFF machine output will not be turned off if an arc is not established nor will output be turned off if an arc is lost The tri...

Page 40: ...isplayed on the UI as the save is in progress The operator will will be informed of success or failure of the save by a message on the User Interface Note This option will only appear in the menu if 1...

Page 41: ...enabled This parameter is not saved on a power cycle but will be reset to False P 90 Retract Delay This parameter is for the Wire Retract functionality It sets the time the Feeder will wait after a w...

Page 42: ...Right Button to enter the option Rotate Control Knob to select the desired board to read Press the Right Button again to read the firmware version Press the Left Button to back out to select another b...

Page 43: ...ect Panel are locked all others are unlocked Start End Wave Options Locked The Start End and Wave Control parameters on the Mode Select Panel are locked all others are unlocked Start End Mode Options...

Page 44: ...USB drive is plugged into the system the prompt is the same as P 37 This parameter can only be accessed using Power Wave Manager software P 514 USB Key Lock This setting turns on and off the USB Key l...

Page 45: ...ized several seconds after the gun trigger is released Do not operate with covers panels or guards removed or open Only qualified personnel should perform maintenance work WARNING For any maintenance...

Page 46: ...r any customer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any respon sibility for updating or correcting any such info...

Page 47: ...he owner of the equipment you should get information on approved collection systems from our local representative By applying this European Directive you will protect the environment and human health...

Page 48: ...this diagram is for reference only It may not be accurate for all machines covered by this manual The specific diagram for a partiuclar code is pasted inside the machine on one of the enclosure panels...

Page 49: ...m is for reference only It may not be accurate for all machines covered by this manual The specific diagram for a partiuclar code is pasted inside the machine on one of the enclosure panels If the dia...

Page 50: ...m is for reference only It may not be accurate for all machines covered by this manual The specific diagram for a partiuclar code is pasted inside the machine on one of the enclosure panels If the dia...

Page 51: ...diagram is for reference only It may not be accurate for all machines covered by this manual The specific diagram for a partiuclar code is pasted inside the machine on one of the enclosure panels If...

Page 52: ...guide pressure door springs conduit bushing KP1507 040A 1 0mm KP1507 3 64A 1 2mm KP1507 1 16A 1 6mm KP1507 3 32A 2 4mm GUN ADAPTER KITS K3344 1 Gun Adapter Kit Lincoln Back end Also Includes KP4069 1...

Page 53: ...single wire drives K3343 1 Heavy Duty Wire Reel Stand For use with 50 60 lb coils and 30 40 lb spools K1634 4 Wire Reel Enclosure For use with 30 40 lb spools K3340 1 Wire Reel Enclosure For use with...