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English 

28 

English 

 WARNING

 

Never use defected gun. 
 

  Check gas flow with Gas Purge Switch [21]. 

  Close the wire drive door. 

  Close the spool wire case. 

  Select the Right welding program. 

Note:

 The list of available programs depends on the 

power source. 

  Set the welding parameters. 

  The welding machine is now ready to weld. 

 

 WARNING 

The  wire  drive  door  and  wire  spool  case  have  to  be 
completely closed during welding. 
 

 WARNING

 

Keep the gun cable as straight as possible when welding 
or loading electrode through cable. 
 

 WARNING

 

Do not kink or pull cable around sharp corners. 
 

  By applying the principle of occupational health and 

safety at welding, welding can be begun. 

 
For non-synergic mode can set: 

  Wire Feed Speed, WFS 

  The welding voltage 

  Burnback Time 

  Run-in WFS 

  Preflow Time/ Postflow Time 

  Spot Time 

  2-Step/4-Step 

  Start Procedure 

  Crater Procedure 

  Wave Control: 

  Pinch 

 

Welding GMAW and FCAW Process in 
synergic mode CV 

In synergic mode, the welding voltage is not set by user. 
The correct welding voltage will set by the machine’s 
software. 
This value was recalled on the basis of data (input data) 
had been loaded: 

  Wire Feed Speed, WFS. 

 
If it is needed, the welding voltage can be adjusted by 
the Right Control [36]. When the Right Control is rotated, 
the display will show a positive or negative bar indicates 
if the voltage is above or below the ideal voltage. 
 
Additionally can manually set: 

  Burnback 

  Run-In WFS 

  Preflow Time/ Postflow Time 

  Spot Time 

  2-Step/4-Step 

  Start Procedure 

  Crater Procedure 

  Wave Control: 

  Pinch 

 

Welding SMAW Process 

POWERTEC i380C ADVANCED, POWERTEC i450C 
ADVANCED 

does not include the electrode holder with 

lead necessary for SMAW welding, but the one can be 
purchased separately. 
 
Procedure of begin welding of SMAW process:  

  First turn the machine off.  

  Determine the electrode polarity for the electrode to 

be used. Consult the electrode data for this 
information.  

  Depending on the polarity of using electrode, 

connect the work lead [13] and the electrode holder 
with lead to output socket [3] or [4] and lock them. 
See the Table 15. 

 

Table 15. Polarity 

   

 

Output Socket 

POLARITY 

DC (+) 

The electrode holder 

with lead to SMAW 

[4] 

 

Work lead 

[3] 

 

DC (+)

 

The electrode holder 

with lead to SMAW 

[3] 

 

Work lead 

[4] 

 

 

  Connect the work lead to the welding piece with the 

work clamp. 

  Install the proper electrode in the electrode holder. 

  Turn the input power ON. 

  Set the SMAW welding program. 

  Set the welding parameters. 

  The welding machine is now ready to weld. 

  By applying the principle of occupational health and 

safety at welding, welding can be begun. 

 
For SMAW program can set: 

  Welding current 

  Switch on / switch off the output voltage on the 

output lead 

  Wave Controls: 

 ARC FORCE 

 HOT START 

 

  Loading the Electrode Wire 

  Turn the machine off. 

  Open the Right panel of the machine. 

  Unscrew the locking nut of the sleeve. 

  Load the spool with the wire on the sleeve such that 

the spool turns anticlockwise when the wire is fed 
into the wire feeder. 

  Make sure that the spool locating pin goes into the 

fitting hole on the spool. 

  Screw in the fastening cap of the sleeve. 

  Put on the wire roll using the correct groove 

corresponding to the wire diameter. 

  Free the end of the wire and cut off the bent end 

making sure it has no burr. 

 

 WARNING

 

Sharp end of the wire can hurt. 
 

Summary of Contents for POWERTEC i380C ADVANCED

Page 1: ...IM3102 10 2019 REV03 POWERTEC i380C i450C ADVANCED OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 263 Bielawa Poland www lincolnelectric eu...

Page 2: ...ference record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased EN...

Page 3: ...Vdc 100 240A 26 0Vdc FCAW 54Vdc peak 48Vdc RMS 40 380A 33 0Vdc 60 320A 30 0Vdc 100 240A 26 0Vdc SMAW 54Vdc peak 48Vdc RMS 40 380A 35 2Vdc 60 320A 32 8Vdc 100 240A 29 6Vdc K14181 1 GMAW 60Vdc peak 49Vd...

Page 4: ...22 m min 4 37 Solid Wires Aluminum Wires Cored Wires K14180 1 0 8 1 4 mm 1 0 1 2 mm 0 9 1 2 mm K14181 1 0 8 1 6m 1 0 1 6 mm 0 9 1 6 mm Protection Rating Maximum Gas Pressure Operating Humidity t 20 C...

Page 5: ...system impedance complies with the impedance restrictions Consider the following guidelines to reduce electromagnetic emissions from the machine Connect the machine to the input supply according to t...

Page 6: ...AGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through any conductor creates electric and magnetic fields EMF EMF fields may interfere with some pacemakers and welders having a pacemaker sha...

Page 7: ...d away from areas where they may be subjected to physical damage or the welding process including sparks and heat sources MOVING PARTS ARE DANGEROUS There are moving mechanical parts in this machine w...

Page 8: ...not operate in areas with an ambient temperature greater than 40 C Duty cycle and Overheating The duty cycle of a welding machine is the percentage of time in a 10 minute cycle at which the welder ca...

Page 9: ...cket For connecting a welding gun for GMAW FCAW process 7 Quick Connect Coupling Coolant outlet supplies cool coolant to the torch gun 8 Quick Connect Coupling Coolant inlet takes warm coolant from to...

Page 10: ...he machine does not include a spooled wire 24 Fuse F1 Use the 2A 400V 6 3x32mm low blow fuse 25 Wire drive feeding system 4 Roll wire drive mechanisms with quick change feed rolls 26 Terminal Block of...

Page 11: ...ot Welding Settings 4 Step Start Procedure Cold Feed Brightness Level Restore Factory Setting View Software and Hardware Version Information A B Procedure USB Memory Check Mark Resignation Mark Access...

Page 12: ...ight Knob 36 Use the Right Knob 36 to highlight the Configuration icon Press the Right Knob 36 to confirm decision Use the Right Knob 36 to highlight UI look icon Press the Right Knob 36 to confirm de...

Page 13: ...ion of the gun s trigger change Pinch Configuration Menu Setup User Setup WARNING The availability parameters depend on the selected welding program welding process Table 4 SMAW Welding Parameters Bar...

Page 14: ...Welding Parameters Bar Use the Right Knob 36 to highlight the icon Support Press the Right Knob 36 to confirm the selection The Support Menu enables to get knowledge of the following points Accessorie...

Page 15: ...n icon which will be added to the Welding Parameters Bar 44 for example Run in WFS Figure 12 Press the Right Knob 36 to confirm the selection Run in WFS icon will drop Figure 13 WARNING To remove the...

Page 16: ...he machine will ramp up or down from the Start Procedure to the preset Welding Procedure Adjust time range from 0 seconds OFF to 10 seconds Crater Procedure controls the WFS or value in ampere units a...

Page 17: ...Save the following data can be save on a USB Memory Stick Table 7 Save and restore selection Symbol Description Current Welding Settings Advanced Parameters Configuration P menu M All welding program...

Page 18: ...USB Menu press the Left Button 37 or disconnect the USB Memory Stick from the USB receptacle Load restore the data from the USB Device to the machine memory To load the data from USB Memory Connect t...

Page 19: ...cess the Settings and Configuration Menu Press the Button 37 or Right Knob 36 to get access of Welding Parameters Bar Use the Right Knob 36 to highlight the icon Configuration Press the Right Knob 36...

Page 20: ...r which will be changed Press the Right Knob 36 to confirm Use the Right Knob 36 to change the value Press the Right Knob 36 to confirm Figure 37 shows the effect of changing the values of parameters...

Page 21: ...Knob 36 The password setting menu is shown on the display Figure 42 Turn Right Knob 36 to select numbers 0 9 Press Right Knob 36 to confirm first character of the password Next numbers are selected in...

Page 22: ...isable Jobs menu is shown on the display Figure 47 Use the Right Knob 36 to highlight the job number The icon of chosen job will disappear from the lower part of the display Figure 48 Note The jobs wh...

Page 23: ...ameters Bar Also the Load Memory and Save Memory options will be blocked in this mode Set the Language user can choose interface language English Polish Finnish French German Spanish Italian Dutch Rom...

Page 24: ...of the device To set the configuration parameters Access to the Settings and Configuration Menu Use the Right Knob 36 to highlight the configuration menu icon Figure 58 Press the Right Knob 36 The Co...

Page 25: ...settings The procedure can be changed as many times as needed during the weld Release the trigger to stop welding When the next weld is made the system will start again with procedure A IntegralTrigP...

Page 26: ...ol connections operate Joystick MIG Gun European default Use this setting while MIG welding with a push MIG gun with a joystick control Stick TIG and gouge welding currents are set at the User Interfa...

Page 27: ...Display Workpoint as Amps Option Determines how workpoint is displayed No factory default The workpoint is displayed in the format defined in the weld set Yes All workpoint values are displayed as an...

Page 28: ...access to special service functions WARNING Service Menu is available when USB storage device is connected Figure 62 Table 14 Service Menu Symbol Description Service weld logs Weld History SnapShot Se...

Page 29: ...36 to start Snapshot process Figure 67 Welding GMAW and FCAW Process in non synergic mode During non synergic mode wire feed speed and welding voltage are independent parameters and must be set by the...

Page 30: ...Process POWERTEC i380C ADVANCED POWERTEC i450C ADVANCED does not include the electrode holder with lead necessary for SMAW welding but the one can be purchased separately Procedure of begin welding of...

Page 31: ...f Depending on welding process connect the proper gun to the euro socket the rated parameters of the gun and of the welding machine should be matched Remote the nozzle from the gun and contact tip or...

Page 32: ...but at least once a year Perform the routine maintenance and in addition Keep the machine clean Using a dry and low pressure airflow remove the dust from the external case and from the cabinet inside...

Page 33: ...r is not listed Contact the Lincoln Electric Service Department for any code number not listed Use the illustration of assembly page and the table below to determine where the part is located for your...

Page 34: ...I37 4PCS BLUE RED KP14150 V10 12 ROLL KIT 1 0 1 2VT FI37 4PCS RED ORANGE KP14150 V12 16 ROLL KIT 1 2 1 6VT FI37 4PCS ORANGE YELL KP14150 V16 24 ROLL KIT 1 6 2 4VT FI37 4PCS YELL GREY KP14150 V09 11 RO...

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