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Maintenance 

 WARNING

 

For any repair operations, modifications or maintenances, 
it is recommended to contact the nearest Technical 
Service Center or Lincoln Electric. Repairs and 
modifications performed by unauthorized service or 
personnel will cause, that the manufacturer’s warranty will 
be lost. 
 
Any noticeable damage should be reported immediately 
and repaired. 
 

Routine maintenance (everyday) 

  Check condition of insulation and connections of the 

work leads and insulation of power lead. If any 
insulation damage exists replace the lead 
immediately. 

  Remove the spatters from the welding gun nozzle. 

Spatters could interfere with the shielding gas flow to 
the arc. 

  Check the welding gun condition: replace it, if 

necessary. 

  Check condition and operation of the cooling fan. 

Keep clean its airflow slots. 

 

Periodic maintenance (every 200 working hours, but 
at list once a year) 

Perform the routine maintenance and, in addition: 

  Keep the machine clean. Using a dry (and low 

pressure) airflow, remove the dust from the external 
case and from the cabinet inside. 

  If it is required, clean and tighten all weld terminals. 

 
The frequency of the maintenance operations may vary 
according to the working environment where the 
machine is placed. 
 

 WARNING

 

Do not touch electrically live parts. 
 

 WARNING

 

Before the case of welding machine will be removed, the 
welding machine has to be turned off and the power lead 
had to be disconnected from mains socket. 
 

 WARNING

 

Mains supply network must be disconnected from the 
machine before each maintenance and service. After 
each repair, perform proper tests to ensure safety. 
 

Customer Assistance Policy 

The business of The Lincoln Electric Company is 
manufacturing and selling high quality welding 
equipment, consumables, and cutting equipment. Our 
challenge is to meet the needs of our customers and to 
exceed their expectations. On occasion, purchasers may 
ask Lincoln Electric for advice or information about their 
use of our products. We respond to our customers 
based on the best information in our possession at that 
time. Lincoln Electric is not in a position to warrant or 
guarantee such advice, and assumes no liability, with 
respect to such information or advice. We expressly 
disclaim any warranty of any kind, including any 
warranty of fitness for any customer’s particular purpose, 
with respect to such information or advice. As a matter of 
practical consideration, we also cannot assume any 
responsibility for updating or correcting any such 
information or advice once it has been given, nor does 
the provision of information or advice create, expand or 
alter any warranty with respect to the sale of our 
products 
Lincoln Electric is a responsive manufacturer, but the 
selection and use of specific products sold by Lincoln 
Electric is solely within the control of, and remains the 
sole responsibility of the customer. Many variables 
beyond the control of Lincoln Electric affect the results 
obtained in applying these types of fabrication methods 
and service requirements. 
Subject to Change – This information is accurate to the 
best of our knowledge at the time of printing. Please 
refer to 

www.lincolnelectric.com

 for any updated 

information. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for POWERTEC i400S

Page 1: ...IM3132 04 2020 REV00 POWERTEC i400S OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 263 Bielawa Poland www lincolnelectric eu ...

Page 2: ...he table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased ENGLISH INDEX Technical Specifications 1 Electromagnetic Compatibility EMC 2 Safety 3 Intoduction 5 Installation and Operator Instructions 5 WEEE 9 Spare Parts 9 REACh 9 Authorized Service Shops Location 9 Electrical Sche...

Page 3: ...50A 31 5Vdc 60 340A 31 0Vdc 100 300A 29 0Vdc FCAW 50 350A 31 5Vdc 60 340A 31 0Vdc 100 300A 29 0Vdc SMAW 30 350A 34 0Vdc 60 320A 32 8Vdc 100 275A 31 0Vdc WELDING CURRENT RANGE GMAW FCAW SMAW 20A 350A 20A 350A 10A 350A WELDING VOLTAGE REGULATION RANGE GMAW FCAW 15V 33 5V 15V 33 5V RECOMMENDED INPUT CABLE AND FUSE SIZES Fuse Type Time Delay or Circuit Breaker Type D Power Lead 400V 25A 4 Conductor 2 ...

Page 4: ...ontrol cables and telephone cables that are in or adjacent to the work area and the machine Radio and or television transmitters and receivers Computers or computer controlled equipment Safety and control equipment for industrial processes Equipment for calibration and measurement Personal medical devices like pacemakers and hearing aids Check the electromagnetic immunity for equipment operating i...

Page 5: ...MAGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through any conductor creates electric and magnetic fields EMF EMF fields may interfere with some pacemakers and welders having a pacemaker shall consult their physician before operating this equipment CE COMPLIANCE This equipment complies with the European Community Directives ARTIFICIAL OPTICAL RADIATION According with the requirements in...

Page 6: ...removed Do not allow the electrode electrode holder work clamp or any other electrically live part to touch a gas cylinder Gas cylinders must be located away from areas where they may be subjected to physical damage or the welding process including sparks and heat sources SAFETY MARK This equipment is suitable for supplying power for welding operations carried out in an environment with increased ...

Page 7: ...the section on electromagnetic compatibility in this manual Do not operate in areas with an ambient temperature higher than 40 C Duty cycle and Overheating The duty cycle of a welding machine is the percentage of time in a 10 minute cycle at which the welder can operate the machine at rated welding current Example 60 duty cycle Welding for 6 minutes Break for 4 minutes Excessive extension of the d...

Page 8: ...power source is used CAN protocol 5 Gas Connector For connection a gas hose from interconnecting cable 6 7 8 13 10 12 11 9 Figure 2 6 Supply Plug for gas heater kit see Accessories Suggested chapter 7 Power Lead 5m Connect the supply plug to the existing input cable that is rated for the machine as indicated in this manual and conforms to all applicable standards This connection shall be performed...

Page 9: ... protected against overheating overload and accidental short circuits If the machine is overheated the thermal protection circuit will decrease the output current to 0 This information will be shown by wire feeder user interface Please refer to wire feeder user manual Transport Lifting WARNING Falling equipment can cause injury and damage to unit POWERTEC i400S Figure 4 During transportation and l...

Page 10: ...cted from the machine before each maintenance and service After each repair perform proper tests to ensure safety Customer Assistance Policy The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment consumables and cutting equipment Our challenge is to meet the needs of our customers and to exceed their expectations On occasion purchasers may ask Linc...

Page 11: ...ing First read the Part List reading instructions above then refer to the Spare Part manual supplied with the machine that contains a picture descriptive part number cross reference REACh 11 19 Communication in accordance with Article 33 1 of Regulation EC No 1907 2006 REACh Some parts inside this product contain Bisphenol A BPA EC 201 245 8 CAS 80 05 7 Cadmium EC 231 152 8 CAS 7440 43 9 Lead EC 2...

Page 12: ...A 70 xM Ground cable 400A 70 mm x 5 10 15 m K14196 1 OUTPUT CONNECTION KIT K14201 1 CABLE MANAGEMENT KIT K14176 1 GAS HEATER KIT POWERTEC i INTERCONNECTION CABLE K14198 PG 30M S CABLE PACK 5PIN G 95MM2 30M SHIPYARD K14198 PG 40M S CABLE PACK 5PIN G 95MM2 40M SHIPYARD ...

Page 13: ...English English 11 Connection configuration Figure 5 ...

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