B-6
OPERATION
B-6
RANGER 8+ DIESEL
BREAK-IN PERIOD
Any engine will use a small amount of oil during its
“break-in” period. For the diesel engine on the
RANGER 8+ DIESEL, break-in is about 50 running
hours.
Check the oil every four hours during break-in.
Change the oil after the first 20 hours of operation,
then at 100 hours of operation, then every 200 hours
thereafter. Change the oil filter at every second oil
change.
During break-in, subject the RANGER 8+ DIESEL to
moderate loads. Avoid long periods running at idle.
Before stopping the engine, remove all loads and
allow the engine to cool several minutes. Care should
be taken that the engine is not run at very light loads
for extended periods as this can lead to glazing of the
cylinder bores. On the other hand, it is wise not to
exceed 70% of the maximum output of the engine for
the same period while bearing surfaces are bedding
in. Cylinder glazing can lead to excessive oil con-
sumption and smoky exhaust, while overloading of the
engine during the first few hours can lead to excessive
wear and shorten the life of the engine.
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TABLE B.1
TYPICAL RANGER 8+ DIESEL FUEL
CONSUMPTION
CAUTION
Low Idle - No Load
2200 RPM
High Idle - No Load
3700 RPM
AC CC Weld Output
250 Amps @ 25 Volts
DC CC Weld Output
225 Amps @ 25 Volts
Auxiliary Power,
9,000 Watts
0.2 gallons/hour
(0.8 liters/hour)
0.4 gallons/hour
(1.5 liters/hour)
0.9 gallons/hour
(3.5 liters/hour)
1.0 gallons/hour
(3.9 liters/hour)
0.8 gallons/hour
(3.2 liters/hour)
WELDING OPERATION
The RANGER 8+ DIESEL machines can deliver from
40 to 250 amps of constant current for AC stick weld-
ing and 40 to 225 amps of constant current DC stick
welding. The RANGER 8+ DIESEL can deliver 40 to
200 amps of constant voltage current for DC semiau-
tomatic wire feed welding. AC/DC constant current
TIG welding is possible across the entire range from
40 to 250 amps. 250 amps is the maximum recom-
mended for AC TIG welding of aluminum.
Output can be adjusted by setting the POLARITY
SWITCH, the OUTPUT RANGE dial, and the FINE
CONTROL dial on the output control panel to the set-
tings that are best for your selected welding process.
Do not attempt to use this equipment until you
have thoroughly read the engine manufacturer’s
manual supplied with your welder. It includes
important safety precautions, detailed engine
starting, operating and maintenance instructions,
and parts lists.
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ELECTRIC SHOCK can kill.
• Do not touch electrically live parts or
electrode with skin or wet clothing.
• Insulate yourself from work and
ground
• Always wear dry insulating gloves.
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FUMES AND GASES can be dangerous.
• Keep your head out of fumes.
• Use ventilation or exhaust to remove
fumes from breathing zone.
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MOVING PARTS can injure.
• Do not operate with doors open or
guards off.
• Stop engine before servicing.
• Keep away from moving parts.
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WELDING SPARKS can cause fire or
explosion.
• Keep flammable material away.
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ARC RAYS can burn.
• Wear eye, ear and body protection.
------------------------------------------------------------------------
See additional warning information
throughout this operator’s manual.
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WARNING
Summary of Contents for RANGER 8 + DIESEL
Page 37: ...NOTES RANGER 8 ...