Page 2
REDI-MIG
®
210c, 250c, 250s, 325c, 325s
IM6015
ARC WELDING SAFETY PRECAUTIONS
3
WELDING, EMF & PACEMAKERS
5
INSTRUCTIONS FOR ELECTROMAGNETIC COMPATIBILITY
6
Section 1
INSTALLATION
8
1.1
Location
8
1.2
Connection to Mains Supply
8
1.3
Shielding Gas Supply (for the Gas Metal Arc Welding Process)
9
1.4
Gun and Cable Installation
9
1.5
Output Polarity Connection
9
Section 2
OPERATING INSTRUCTIONS
10
2.1
Duty Cycle
10
2.2
Control Panel
10
Section 3
SETTING UP FOR WELDING
14
Section 4
WELDING
17
4.1
Changing Electrode Size and Type
17
4.2
Adjusting Spool Tension
17
Section 5
LEARNING TO WELD
17
5.1
The Arc-Welding Circuit
17
5.2
The Self-Shielded (Gasless) FCAW Welding Arc
18
5.3
The GMAW (MIG) Welding Arc
18
5.4
Process Selection
18
5.5
Common Metals
18
5.6
Machine Set Up for the Self-Shielded (Gasless) FCAW Process
18
5.7
Welding Techniques for the Self-Shielded (Gasless) FCAW Process
19
5.8
Machine Set Up for the GMAW (MIG) and Gas-Shielded FCAW Processes
20
5.9
Welding Techniques for the GMAW (MIG) Process
20
5.10
Joint Types and Positions
21
5.11
Butt Welds
21
5.12
Penetration
21
5.13
Fillet Welds
22
5.14
Welding in the Vertical Position
22
5.15
Vertical-Up and Overhead Welding
22
5.16
Vertical-Down Welding
22
5.17
Troubleshooting Welds
22
Section 6
MAINTENANCE
23
6.1
Routine Maintenance
23
6.2
Gun and Cable Maintenance
23
6.3
Gun Tips and Nozzles
23
6.4
Input Lead
23
6.5
Liner Removal, Installation and Trimming Instructions
for LINC Gun
®
240 & 360 Torch
24
Section 7
ACCESSORIES
24
Section 8
GROUND TEST PROCEDURE
24
Section 9
TROUBLESHOOTING
26
PARTS LISTS REDI-MIG
®
210c, 250c, 250s, 325c, 325s
27
WIRING DIAGRAM REDI-MIG
®
210c, 250c, 250s, 325c, 325s
PARTS LISTS REDI-MIG
®
4s Remote
WIRING DIAGRAM REDI-MIG
®
4s Remote Wire Feeder
INDEX
