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3

Safety 

01/11 

 

WARNING

 

This equipment must be used by qualified personnel.  Be sure that all installation, operation, maintenance and repair 
procedures are performed only by qualified person.  Read and understand this manual before operating this equipment.  
Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this 
equipment.  Read and understand the following explanations of the warning symbols.  Lincoln Electric is not responsible 
for damages caused by improper installation, improper care or abnormal operation. 
 

 

WARNING:  This symbol indicates that instructions must be followed to avoid serious personal injury, 
loss of life, or damage to this equipment.  Protect yourself and others from possible serious injury or 
death. 

 

READ AND UNDERSTAND INSTRUCTIONS:  Read and understand this manual before operating 
this equipment.  Arc welding can be hazardous.  Failure to follow the instructions in this manual could 
cause serious personal injury, loss of life, or damage to this equipment. 

 

ELECTRIC SHOCK CAN KILL:  Welding equipment generates high voltages.  Do not touch the 
electrode, work clamp, or connected work pieces when this equipment is on.  Insulate yourself from 
the electrode, work clamp, and connected work pieces. 

 

ELECTRICALLY POWERED EQUIPMENT:  Turn off input power using the disconnect switch at the 
fuse box before working on this equipment.  Ground this equipment in accordance with local electrical 
regulations. 

 

ELECTRICALLY POWERED EQUIPMENT:  Regularly inspect the input, electrode, and work clamp 
cables.  If any insulation damage exists replace the cable immediately.  Do not place the electrode 
holder directly on the welding table or any other surface in contact with the work clamp to avoid the 
risk of accidental arc ignition. 

 

ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS:  Electric current flowing through any 
conductor creates electric and magnetic fields (EMF).  EMF fields may interfere with some 
pacemakers, and welders having a pacemaker shall consult their physician before operating this 
equipment. 

 

CE COMPLIANCE:  This equipment complies with the European Community Directives. 

 

ARTIFICIAL OPTICAL RADIATION:  According with the requirements in 2006/25/EC Directive and 
EN 12198 Standard, the equipment is a category 2.  It makes mandatory the adoption of Personal 
Protective Equipments (PPE) having filter with a protection degree up to a maximum of 15, as 
required by EN169 Standard. 

 

FUMES AND GASES CAN BE DANGEROUS:  Welding may produce fumes and gases hazardous to 
health.  Avoid breathing these fumes and gases.  To avoid these dangers the operator must use 
enough ventilation or exhaust to keep fumes and gases away from the breathing zone. 

 

ARC RAYS CAN BURN:  Use a shield with the proper filter and cover plates to protect your eyes from 
sparks and the rays of the arc when welding or observing.  Use suitable clothing made from durable 
flame-resistant material to protect you skin and that of your helpers.  Protect other nearby personnel 
with suitable, non-flammable screening and warn them not to watch the arc nor expose themselves to 
the arc. 

 

WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION:  Remove fire hazards from the welding 
area and have a fire extinguisher readily available.  Welding sparks and hot materials from the welding 
process can easily go through small cracks and openings to adjacent areas.  Do not weld on any 
tanks, drums, containers, or material until the proper steps have been taken to insure that no 
flammable or toxic vapors will be present.  Never operate this equipment when flammable gases, 
vapors or liquid combustibles are present. 

 

WELDED MATERIALS CAN BURN:  Welding generates a large amount of heat.  Hot surfaces and 
materials in work area can cause serious burns.  Use gloves and pliers when touching or moving 
materials in the work area. 

Summary of Contents for WELD PAK 2000

Page 1: ...IM3051 11 2014 REV01 WELD PAK 2000 OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 263 Bielawa Poland www lincolnelectric eu...

Page 2: ...WELD PAK 2000 conforms to the following directives 2006 95 CEE 2004 108 CEE and has been designed in compliance with the following standards EN 60974 1 EN 60974 5 EN 60974 10 2007 01 05 2014 Pawe Lipi...

Page 3: ...For future reference record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Wher...

Page 4: ...ge GMAW 49 Vdc 100 80 A 18 Vdc 20 180 A 23 Vdc FCAW SS 49 Vdc 100 80 A 18 Vdc 20 180 A 23 Vdc SMAW 49 Vdc 100 70 A 23 2 Vdc 20 160 A 26 4 Vdc WELDING CURRENT RANGE GMAW FCAW SS SMAW 20 A 200 A 20 A 20...

Page 5: ...y for equipment operating in or near the work area The operator must be sure that all equipment in the area is compatible This may require additional protection measures The dimensions of the work are...

Page 6: ...AGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through any conductor creates electric and magnetic fields EMF EMF fields may interfere with some pacemakers and welders having a pacemaker sha...

Page 7: ...ng wire Wire diameter Recommended equipment which can be bought by user was mentioned in the chapter Accessories Installation and Operator Instructions Read this entire section before installation or...

Page 8: ...s below Controls and Operational Features 1 Power Switch ON OFF I O Controls the input power to the machine Be sure the power source is connected to the mains supply before turning power on I After in...

Page 9: ...Wire Drive for GMAW FCAW SS process 2 Roll wire drive 14 Welding Wire for GMAW FCAW SS 15 Spooled Wire for GMAW FCAW SS The machine does not include a spooled wire 16 Wire Spool Support Maximum 15kg...

Page 10: ...English English 7 Table 1 Positive polarity factory setting Table 2 Negative polarity...

Page 11: ...in a direction when feeding so as to be de reeled from bottom of the spool Re install the locking nut 19 Make sure that the locking nut is tightened Wire Spool Type S200 Loading WARNING Turn the input...

Page 12: ...t the 12 o clock position Place the spool type B300 29 on the adapter 26 Set one of the B300 inside cage wires 30 on the slot 28 in the retaining spring tab 27 and slide the spool onto the adapter WAR...

Page 13: ...er finishing of adjustment you should screw in the fastening cap again Adjusting of Force of Pressure Roll Force The pressure arm controls the amount of force the drive rolls exert on the wire Pressur...

Page 14: ...1 1m See the Figure 12 The gas cylinder which is fastened on the machine s shelf has to be secured by attaching it to the machine using the chain Figure 12 Welding GMAW FCAW SS Process WELD PAK 2000...

Page 15: ...est Technical Service Center or Lincoln Electric Repairs and modifications performed by unauthorized service or personnel will cause that the manufacturer s warranty will become null and void Any noti...

Page 16: ...ng number called for in the assembly page indicate a change in this printing First read the Part List reading instructions above then refer to the Spare Part manual supplied with the machine that cont...

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