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D-2

TROUBLESHOOTING

D-2

X-TRACTOR 1G

Observe all Safety Guidelines detailed throughout this manual

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your

Local

Lincoln Authorized Field Service Facility

for technical troubleshooting assistance before you proceed.

CAUTION

PROBLEMS

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF

MISADJUSTMENTS(S)

RECOMMENDED

COURSE OF ACTION

No Smoke Pickup

Motor won’t operate in any mode.

1.Be sure all tubing connections are
tight and there are no punctures in
hose.

2. Control relay not connected.
Control leads #31 and #4 must be
energized for full power.

3.Filter needs cleaning.

4.Plugged or damaged welding gun.
Refer to appropriate IM manual for
gun maintenance.

1.Verify power to the unit.

2.Check motor brushes and replace
if necessary.

Contact your

Local  Lincoln Authorized

Field Service Facility

for technical

troubleshooting assistance.

Summary of Contents for X-TRACTOR 1G

Page 1: ...March 1995 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can be increased by proper installation and thoughtful...

Page 2: ...IDUALS ARC RAYS can burn 2 a Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding Headshield and fil...

Page 3: ...to prevent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydr...

Page 4: ...ust fumes outdoors ____________________________________________________ 7 c Do not add the fuel near an open flame welding arc or when the engine is run ning Stop the engine and allow it to cool befor...

Page 5: ...appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise pais...

Page 6: ...e information must be followed to avoid minor personal injury or damage to this equipment CAUTION Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes...

Page 7: ...s B 1 Operating Instructions B 1 Maintenance Section C Safety Precautions C 1 Routine and Periodic Maintenance C 1 Replacing the Filter C 1 Emptying the Spark Trap C 1 Cleaning of Cartridge Type Filte...

Page 8: ...HEIGHT DIAMETER WEIGHT 29 0 737 mm 13 9 352 mm 45 lbs 20 5 kg FILTER TYPE Paper Disposable or Manually Cleaned PHYSICAL DIMENSIONS Air Flow I C F M 50 C F M 85 m3 h 65 WG VACUUM SPECIFICATIONS OPERAT...

Page 9: ...ister See Figure 1 for nominal vacuum motor output characteristics The vacuum motor is attached to the lid of the canister A cover over the motor provides both a drip proof covering and a mount ing su...

Page 10: ...r source or when the power source is in an inaccessible location the control leads must be connected to the wire feeder as follows LN 6 Connect lead 31 to 1 and 4 to 4 on the terminal strip inside the...

Page 11: ...ersonnel should operate this equip ment ADDITIONAL SAFETY PRECAUTIONS Always operate this equipment with the filter installed and covers in place as these provide maximum protec tion from moving parts...

Page 12: ...er and install a new or cleaned element Make certain that the large flat washer is placed under the wing nut f Reassemble in reverse order NOTE Used filters can be cleaned and reused NOTE New filters...

Page 13: ...sh part number is S14688 D Two brushes are required per motor Instructions for checking and or replacement of the brushes are as fol lows a Tools Needed 4 flat blade screwdriver 3 8 open end or box wr...

Page 14: ...e reverse order of Step b e Run in of Brushes After replacing brushes run smoke exhaust unit on low idle for 30 minutes Unit is on low idle when power cable is energized power switch is on and control...

Page 15: ...umn labeled POSSIBLE AREAS OF MISADJUSTMENT S lists the obvious external possibilities that may con tribute to the machine symptom Perform these tests checks in the order listed In general these tests...

Page 16: ...MS POSSIBLE AREAS OF MISADJUSTMENTS S RECOMMENDED COURSE OF ACTION No Smoke Pickup Motor won t operate in any mode 1 Be sure all tubing connections are tight and there are no punctures in hose 2 Contr...

Page 17: ...1 PARTS X TRACTOR 1G 1 NOTE This Parts Manual is provided as an informative guide only when ordering parts always refer to the Lincoln Electric Parts List X TRACTOR 1G PARTS MANUAL Codes 10205 10206...

Page 18: ...1G NOTE This Parts Manual is provided as an informative guide only when ordering parts always refer to the Lincoln Electric Parts List 2 PARTS 2 P 147 E MAGNUM X TRACTOR CONTROL CASE ASSEMBLY L6694 3...

Page 19: ...trip S13323 5 1 Terminal Strip Insulation T13188 1 12 Insulation T13441 1 13 Thyractor Diode T13640 14 1 Diode Clamp T12563 4 1 14 Rectifier T12986 1 16 Hex Head Screw 5 16 18x5 75 3 17 Baffle Assembl...

Page 20: ...lder Decal S11893 2 1 10 Decal X Tractor M16530 1 11 Hex Nut 10 24 1 12 Muffler M12253 1 Clamp S10888 21 1 Hose Adapter S20591 6 1 3 10 95 L6694 3 9 4 92D Part No Item Description No Req d 1 Canister...

Page 21: ...5 DIAGRAMS 5 X TRACTOR 1G 0 0...

Page 22: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 23: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

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