background image

Subject 

to 

change 

without 

notice

Owner  Manual

Operating Instructions

2.1A-30004-A02

Page 4 of 36

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

Safety  Instructions

Appropriate  Use

• Use  the  233  pump  only  for  dispensing  lubricants  in

centralized  lubrication  systems.  The  pump  is  designed

for  interval  operation.

General  Safety  Instructions

• LINCOLN  -  QUICKDATA  -  centralized  lubrication  systems

- are state of the art;

- can  be  assembled  for  safe  operation

• Incorrect  use  may  result  in  bearing  damage  caused  by

poor  or  excessive  lubrication.

• Unauthorized  modifications  or  changes  to  an  installed

system  are  not  admissible.  Any  modification  must  be

subject  to  prior  consultation  with  the  manufacturer  of  the

lubrication  system.

Regulations for Prevention of Accidents

• Adhere  to  the  regulations  for  prevention  of  accidents

which  are  effective  in  the  country  where  the  system  is  to

be  used.

Operation,  Maintenance  and  Repair

• Repairs  should  only  be  performed  by  authorized  and

instructed  personnel  familiar  with  the  regulations.

• LINCOLN  -  QUICKDATA  -  central  lubrication  pumps  233

must  be  operated  only  with  fitted    pressure  relief  valve.

• LINCOLN  -  QUICKDATA  -  central  lubrication  pumps  233

must  be  regularly  refilled  with  clean  lubricant.

Installation

• Any  safety  equipment  already  fitted  to  the  vehicle,  device

or  machine:

- should  not  be  modified  or  made  ineffective,

- should  only  be  removed  for  the  purpose  of  fitting  the

system,

- must  be  replaced  afterwards.

• Keep  QUICKDATA  centralized  lubrication  systems  away

from  sources  of  heat.  Adhere  to  the  operating  tempera-

ture.

• Use  only  original  LINCOLN  spare  parts  (see  Parts

Catalog)  or  parts  approved  by  LINCOLN.

• Adhere  to:

- the  installation  instructions  of  the  manufacturer  of

construction  machinery,  vehicles  or  machines  as  regards

all  drilling  and  welding  procedures,

- the  specified  minimum  distances  between  the  bore

holes  and  the  upper/lower  rim  of  the  frame  or  between

two  bore  holes.

Attention:  Before  opening  the  reser-

voir cover for filling purposes, switch

off the power supply.

Attention

:  When  filling  the  reservoir  by

means of pumps with a large delivery

volume do not exceed the max. filling

mark. Risk of bursting if the reservoir

is overfilled!

• LINCOLN  -  QUICKDATA  -  central  lubrication  systems

operate  automatically.  However,  a  regular  check  (about

every  two  weeks)  should  be  made  to  ensure  that

lubricant  is  actually  reaching  all  the  lubrication  points.

• Defective  printed  circuit  boards  shall  be  suitably  packed

and  returned  to  the  factory.

• Dispose  of  used  or  contaminated  lubricants  in

accordance  with  the  legislation  concerning  the

environment.

• The  manufacturer  of  the  centralized  lubrication  system

will  not  accept  any  liability  for:

- damage  caused  by  insufficient  lubricant  and  irregular

pump  refilling,

- damage  caused  by  the  use  of  used  or  contaminated

lubricants,

- damages  due  to  the  use  of  greases  which  are  not  or  only

conditionally  pumpable  in  centralized  lubrication

systems,

- damage  caused  by  unauthorized  modification  of  the

system  components,

- damage  caused  by  the  use  of  unapproved  spare  parts.

Summary of Contents for QUICKDATA 233

Page 1: ...orf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 1 of 36 4354a01 QuickData Pump 233 with Data Logger Requesting a service page in French Italian Spanish language see page 35 Ordenar manual en espa ol p gi...

Page 2: ...s Industry Machines Commercial Vehicles Building Machinery Agricultural Machines Pump Type Pump QUICKDATA 233 Reservoir 2 l 2XL 2XLFL 2XLBO 4 l 4XLBO 8 l 8XLBO Filling from the bottom 4l 8l with locka...

Page 3: ...ubricant outputs 11 Pressure relief valve 12 Return line connection 13 Printed circuit board with data logger 13 Membrane key pad 15 Page Low level control 17 Adjustment and operation of the control 1...

Page 4: ...g the system must be replaced afterwards Keep QUICKDATA centralized lubrication systems away from sources of heat Adhere to the operating tempera ture Use only original LINCOLN spare parts see Parts C...

Page 5: ...he identification code on page 6 The 233 pumps differ from each other only in design and reservoir size Reservoir sizes 2 l transparent plastic reservoir 4 l transparent plastic reservoir 8 l transpar...

Page 6: ...mber of electric connecting possibilities on pump housing only 2A 1 connection on the left side for power supply external illuminated pushbutton for additional lubrication and fault indication second...

Page 7: ...oints via one divider valve model SSV N and several divider valves model SSV 4355a01 Fig 2 Components of pump 233 1 Reservoir 2 Pump element 3 Pressure relief valve 4 Filling nipple system Emergency l...

Page 8: ...ts such as malfunctions of the centralized lubrication systems faults in the elapse of the operating time low level indications pause times residual pause times of the pump are displayed in the displa...

Page 9: ...a the metering devices see fig 8 The following designs are available Piston diameter K5 5 mm Lubricant output approx 2 cm min Piston diameter K6 Standard 6 mm Lubricant output approx 2 8 cm min Piston...

Page 10: ...elements 1163a95 Pump element with adjustable lubricant output The mode of operation suction and supply phase is the same as that of the pump elements with fix lubricant output The lubricant outputs a...

Page 11: ...t Note In order to ensure that the lubricant output setting will be as exact as possible first the actual size S of the max lubricant output must be ascertained as follows The measu red difference to...

Page 12: ...ication point Note There may arise a longer time delay between a mal function blockage and the consequential fault indication lubricant leakage monitory flashing display of Er on the membrane key pad...

Page 13: ...permanently after the machine or vehicle has been put into operation fig 18 During the operating time the pump element dispenses the lubricant to the lubrication points via progressive divider valves...

Page 14: ...After an interruption of the operating time e g by switching off the power supply the operating time continues from the point where it had been interrupted When the machine contact or the driving swit...

Page 15: ...time voltage applied Fig 24 Green circulating illuminated segment operating time During the operating time of the pump a circulating illuminated segment appears in the display window of the membrane...

Page 16: ...leted Upon expiration of the pause time the pump cannot be started automatically again The flashing indication LL appears on the display of the membrane key pad fig 29 Before filling the reservoir pre...

Page 17: ...iggering a low level signal The operating time is stopped by the piston detector Note The flashing signal LL appears only after the solenoid has activated the electromagnetic switch 6 times contact fr...

Page 18: ...e is applied all segments are illuminated for 2 seconds Note If EP is displayed after the display test this indicates that keys of the membrane key pad are defective The right hand segment On h indica...

Page 19: ...erating time starts A circulating segment is visible on the display during the whole operating time Operating option Read information on how to set the pau se time and remaining pause time Press this...

Page 20: ...sly quick sequence Note The minimum pause time begins with 4 minutes When pause times 4 minutes no indication of hour the display automatically indicates 04 Precondition The programming sequence must...

Page 21: ...milar Maintenance Repair and Tests 1011b93 Fig 37 Fill pump reservoir Pump filling Maintenance 2 l 4 l 8 l reservoirs Fill the reservoir up to the Max mark via the filling nipple or a coupling or and...

Page 22: ...pump element Remove the pressure relief valve from the pump element Unscrew the pump element Take care that the piston the pull back spring and the washer are not left lying in the grease otherwise th...

Page 23: ...sary replace motor Replace p c b EP display is lit Replace housing and membrane key pad Remedy Power supply from printed circuit board to motor inter rupted Electric motor defective Printed circuit bo...

Page 24: ...thread G 1 4 suitable for tube diameter 6 mm suitable for tube diameter 8 mm IMPORTANT The outputs indicated refer to greases of NLGI grade 2 measured at 20 C 100 bar backpressure and 12V 24V operati...

Page 25: ...5 kg 1 5 kg Packaging cardboard box Attaching parts Operating instructions 2 l reservoir standard design 0 75 kg Pump 233 version 2A5 10 7 1 Kg 4 l reservoir standard design 1 5 kg Pump 233 version 2A...

Page 26: ...without notice Owner Manual OperatingInstructions 2 1A 30004 A02 Page 26 of 36 LINCOLN GmbH Co KG Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Dimensions 2 l Reservoir 1166b01 F...

Page 27: ...t notice Owner Manual OperatingInstructions 2 1A 30004 A02 LINCOLN GmbH Co KG Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 27 of 36 1167b01 2 l Reservoir with filling from t...

Page 28: ...e without notice Owner Manual OperatingInstructions 2 1A 30004 A02 Page 28 of 36 LINCOLN GmbH Co KG Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 1168b01 2 l Flat type reservoir F...

Page 29: ...change without notice Owner Manual OperatingInstructions 2 1A 30004 A02 LINCOLN GmbH Co KG Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Page 29 of 36 1169a95 4 l Reservoir Fig 43...

Page 30: ...change without notice Owner Manual OperatingInstructions 2 1A 30004 A02 Page 30 of 36 LINCOLN GmbH Co KG Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 1170a95 8 l Reservoir Fig 44...

Page 31: ...by us The composition of the lubricants their behavior during the transport and their compatibility with other material are not known to us Lubricant recipes may change In case of doubts send your req...

Page 32: ...450 Li ZELLER GMELIN ZG 736 Li Bio degradable greases Manufacturer Designation Base soap Min delivery temperature ARAL BAB EP 2 Li Ca AUTOL Top 2000 Bio Ca 25 C AVIA Biogrease 1 Li up to 0 C DEA Dolo...

Page 33: ...directive and must not be put into service until the machinery into which it is to be incorporated has been declared in con formity with the provisions of the above mentioned directive including all...

Page 34: ...Subject to change without notice Owner Manual OperatingInstructions 2 1A 30004 A02 Page 34 of 36 LINCOLN GmbH Co KG Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259...

Page 35: ...in your language Simply fill out the form below and fax it to our European office Name Company Address City State Postal Code Country Phone E mail Send me an e mail version I can print from my comput...

Page 36: ...Subject to change without notice Owner Manual OperatingInstructions 2 1A 30004 A02 Page 36 of 36 LINCOLN GmbH Co KG Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259...

Reviews: