Linde 335-03 Series Original Instructions Manual Download

Page: 6 / 140

ble

con

ten

Pre-

e-us

use

e da

dail

ily

y ch

chec

ecks

ks an

and

d ma

main

inte

tena

nanc

nce

e . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . 44

Adjusting

Adjusting the

the driver’s

driver’s seat

seat . . . . . . .

. . . .

. .

. . . . . . . . . .

. .

. . . . . . . . . .

. .

. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . .

. .

. . . . . . . .

. .

. . . . . . . 45

Emer

Emergenc

gencyy off

off swi

switch

tch

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . 47

Driving

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . 48

Sing

Single-p

le-pedal

edal opera

operatio

tion

n opti

optional

onal))

. . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

. . 51

Stee

Steering

ring sys

system

tem

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

. . 55

Brak

Brakee sys

system

tem

. . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . 56

Oper

erat

atin

ingg th

thee liliftft ma

mast

st an

andd at

atta

tach

chme

ment

ntss us

usin

ingg th

thee ce

cent

ntra

ralilise

sedd co

cont

ntro

roll le

leve

ver

r jo

joyy--

stick)

. . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

. . . . . . 58

Singl

nglee le

lever

ver ope

operat

ration

ion of

of the

the liliftft mas

mastt and

and att

attach

achmen

ments

. . . .

. . . . . . . .

. . . . .

. 61

Work

Working

ing spot

spotligh

lights*

ts*,, wind

windscr

screen

een wip

wipers*

ers*,, headl

headlight

ights*,

s*,dire

directi

ction

on indi

indicato

catorr ligh

lights*

ts*

. .

. 6

Horn

Horn,, elec

electri

trical

cal sys

system

tem cov

cover

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

. . . . 65

Fuses

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . 66

Bef

Before

ore load

ing

. . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

. . 68

. . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

. . . . . . 70

Tow

Tow coup

coupling

ling

. . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . 72

Truc

Truckk tran

transpor

sportt

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

. . 73

Towi

wing

ng re

regu

gula

lati

tion

ons

s . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . 73

Car

Carry

rying

ing and

and li

lift

fting

ing tthe

he fo

fork

rkllif

iftt ttru

ruck

ck . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . 74

Wheel

Wheel chang

changee

. . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

. . 76

Usee in

in co

cold

ld st

stor

ores

. . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . 78

Truc

Truckk stor

storage

age

. . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

. . 80

Taki

king

ng th

the

e fo

fork

rkli

lift

ft tr

truc

uck

k ou

outt of

of op

oper

erat

atio

ion

n . . . .

. . . . . . . .

. . . . . . . . .

. . . . . . . .

. . . . . . .

. . . 80

Dispo

sposal

sal of

of old

old tr

truck

uckss

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . 82

55 M

Maaiinntteennaannccee

Summary

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

. . . . . . 84

Work

rkin

ingg on

on th

thee liliftft ma

mast

st or

or fr

fron

ontt se

sect

ctio

ionn of

of th

thee fo

fork

rk liliftft tr

truc

uckk

. . . .

. . . . . . . .

. . . . . . . . .

. . . . . . . .

. . . . .

. 85

Insp

Inspecti

ection

on and

and main

maintena

tenance

nce para

paramete

meters

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . 88

Reco

Recommen

mmended

ded lub

lubricants

ricants

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

. . . . . . 89

100

10000 hou

hourr mai

mainte

ntenan

nance

ce pl

plan

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

. . . . 91

300

30000 hou

hourr mai

mainte

ntenan

nance

ce pl

plan

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

. . . . 93

Redu

Reducti

ction

on gear

gearbox

box

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . 96

Chec

ecki

king

ng th

the

e wh

whee

eell ge

gear

ar oi

oill le

leve

vel

l . . . .

. . . . . . . .

. . . . . . . . .

. . . . . . . .

. . . . . . .

. . . 96

Chec

ecki

king

ng wh

whet

ethe

herr th

the

e sp

spee

eed

d re

redu

duct

ctio

ion

n ge

gear

arbo

box

x is

is le

leak

akin

ing

g . . . .

. . . . . . . .

. . . . . . . . .

. . . . . . . .

. . . . .

. 96

–

https://www.forkliftpdfmanuals.com/

Summary of Contents for 335-03 Series

Page 1: ...lift t tr truck uck Orig Original inal inst instruct ructions ions 335 335 03 03 ser serie ies s E16 E16C 0 C 03 3 E16 E16P P 03 03 E20P 03 E20P 03 33 335 5 80 801 1 17 1701 01 EN EN 04 04 20 2014 14...

Page 2: ...https www forkliftpdfmanuals com...

Page 3: ...tensi sive ve network of sales partners we are at your network of sales partners we are at your se serv rvic ice e ro roun und d th the e cl cloc ock k an and d ar arou ound nd th the e wo worl rld d...

Page 4: ...https www forkliftpdfmanuals com...

Page 5: ...r r wi windo ndow w 20 20 Manu Manually ally tilt tilting ing th the e ma mast st an and d lo lowe weri ring ng th the e fo fork rk 21 21 Do Do no not t us use e ca cabl bles es to toop open en t the...

Page 6: ...To Towi wing ng re regu gula lati tion ons s 73 73 Car Carry rying ingand and li lift fting ingt the hefo fork rkl lif ift t t tru ruck ck 74 74 Wheel Wheel chang change e 76 76 Us Use e in in co col...

Page 7: ...t stat atus us and and ti tight ghtnes ness s of of the the ele elect ctric rical al ca cable bles s ele elect ctric rical al co conne nnect ctio ions ns and and pl plug ug co conn nnec ecto tors rs 1...

Page 8: ...ra am ms s Elec Electric trical al circ circuit uit diag diagram ram 142 142 Ci Circ rcui uit t di diag agra rams ms 14 142 2 Ci Circ rcui uit t di diag agra rams ms 14 144 4 Ci Circ rcui uit t di di...

Page 9: ...1 1 Introduction Introduction https www forkliftpdfmanuals com...

Page 10: ...truck in particular particular t tti ting ng of of equ equip ipmen ment t or or con conve versi rsion on of of the the tru truck ck is prohibited without the is prohibited without the permiss permissi...

Page 11: ...ry of the forklift truck When taking delivery of the forklift truck ple pleas ase copy e copy dat data a fro from m th the e co comp mpone onent nts s id iden en ti cation plate details into this user...

Page 12: ...trucks delive only applies to trucks delivered from the red from the fac factory tory wit with h att attachm achments ents VD VDMA MA E EU U co coun untr trie ies s on only ly EC De EC Declaration cl...

Page 13: ...rr rrow ow or or to too o lo low w Inc Incli lines nes us used ed by by ind indust ustria rial l tr truck ucks s sh shal all l not not ex ex ceed ceed the lim the limits its spec speci e i ed by d by...

Page 14: ...val approval Trailers Trailers Ind Indus ustri trial al tru truck cks s may may onl only y be be us used ed to to to tow w tr trai ail l er ers s if if th they ey ar are e in inte tend nded ed fo for...

Page 15: ...r or dam damage age to to pro proper perty ty CAUTION CAUTION Means that failure to comply can cause risk of Means that failure to comply can cause risk of mate materia rial l dam damage age or or des...

Page 16: ...verse stepless speed regu lation can be lation can be carried out extremely lightl carried out extremely lightly by y by mea means ns of of the the dig digit ital al tra tract ctio ion n co cont ntrol...

Page 17: ...ccelerator pedal is released the released the tru truck ck per perfor forms ms el elect ectric rical al bra braki king ng by by mea means ns of of the Lin the Linde brak de braking co ing contro ntrol...

Page 18: ...doc docume ument nts s see EC declar see EC declaration of ation of conformit conformity y Lind Linde e Chi China na Fork Forklift lift Truc Truck k Corp Lt Corp Ltd d Manufact Manufacturer s declara...

Page 19: ...declaration must be carefully conserved and kept ready to be carefully conserved and kept ready to be pres presente ented d to to the the rele relevant vant auth authorit orities ies O Op pe er ra at...

Page 20: ...EC EC dec declar larat ation ion of of co confo nform rmit ity y 1 12 2 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 33 35 5 8 80 01 1 1 17 70 01 1 E EN N 0 04 4 2 20 01 14 4 htt...

Page 21: ...2 2 Safety Safety https www forkliftpdfmanuals com...

Page 22: ...m ipment ent for for at attac tachme hment nts s Pecu Peculiar liariti ities es of of op operation and the working eration and the working area area Only then should training exercises in the Only the...

Page 23: ...herefore wear protective equip ment ment WARNING WARNING The The ind industr ustrial ial tru truck ck work working ing are area a must must be be ade adequa qua tely lit tely lit If it is insuf cientl...

Page 24: ...ired ed da dama mage ge Ri Risk sk ca caus used ed by by in insu suf f ci cien ent t m maint aintenan enance ce or or testing testing Risk Risk caused caused by us by using th ing the wrong e wrong c...

Page 25: ...rotect tective ive equ equipm ipment ent mus must t be be worn worn WARNING WARNING The Theim impr prop oper er ha hand ndli ling ng of of coo coolan lant t an and d coo coola lant nt ad addi di tiv t...

Page 26: ...e e nest nest ins inspect pection The ne ion The next xt chec check is k is show shown by n by th the e ye year ar 3 3 lo loca cate ted d on on th the e ad adhe hesi sive ve la labe bel l 2 2 an and d...

Page 27: ...ck al truck manu manufac facturer turer esp especi eciall ally y lif lift t mast mast roll rollers ers and and chai chain n holde holders m rs must ust be be avai availabl lable e Cont Contact act you...

Page 28: ...he load capacity of the load capacity of the truck with truck with attachment see section Additional capacity attachment see section Additional capacity rati rating ng plat plate e for for atta attach...

Page 29: ...k rk Manua Manually lly tilt tilti ing ng t the he m mas ast t NOTE NOTE Th The e ov over erhe head ad gu guar ard d ca cann nnot ot be be op open ened ed wh when en the mast is ti the mast is tilted...

Page 30: ...rig original inal posi position tion Ma Manua nually lly low loweri ering ng th the e f for ork k NOTE NOTE Note If the truck has Note If the truck has a malfunction the fork a malfunction the fork ca...

Page 31: ...i hydraulic attachments the lift c attachments the lift mast will mast will prev prevent ent lowe lowering ring Use a s Use a suit uitable t able tool ool ham hammer mer handl handle 1 e 1 or or cr cr...

Page 32: ...es es to to op open en th the e ov over erhe head ad gu guar ard d by by fo forc rce e 2 24 4 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 33 35 5 8 80 01 1 1 17 70 01 1 E EN N 0...

Page 33: ...3 3 O Ov ve er rv vi ie ew w o of f t th he e f fo or rk kl li if ft t t tr ru uc ck k https www forkliftpdfmanuals com...

Page 34: ...otor motor name nameplate plate 1 13 3 G Ge ea ar rb bo ox x l le ef ft t s si id de e 1 14 4 Tr Tra ac ct ti io on n m mo ot to or r l le ef ft t s si id de e 15 15 Tr Trac act tio ion n m mot otor o...

Page 35: ...w we ei ig gh ht t 6 6 B Ba at tt te er ry y V Vo ol lt ta ag ge e 7 7 M Mi in ni im mu um m b ba at tt te er ry y w we ei ig gh ht t 8 8 M Ma ax xi im mu um m b ba at tt te er ry y w we ei ig gh ht...

Page 36: ...r r s s s se ea at t 6 6 E El le ec ct tr ri ic ca al l s sy ys st te em m h ho oo od d 7 7 B Ba al ll la as st t w we ei ig gh ht t 8 8 C Ch has ass sis is bu bui ilt lt i in n ba batt tte erypac ryp...

Page 37: ...ulic c att attach achmen ments ts con contro trol l lev lever er jo joy y stick stick 11 11 Hy Hydra drauli ulic c att attach achmen ments ts con contro trol l lev lever er jo joy y stic stick k opera...

Page 38: ...d 4 4 N Neu eutr tralwa alwarn rnin ing g li lig ght re ht red d n no o fu func ncti tion on 5 5 Er Erro ror r in in el elec ectr tric ical al co cont ntro roll ller er or or in inte tegr grat ated e...

Page 39: ...cator or lig light ht green green The gree The green direction indicator light on n direction indicator light on forklif forklift t trucks with lighting equipment is used to trucks with lighting equi...

Page 40: ...ghts s up up As As the the rechargeabl rechargeable battery e battery continues to disc continues to discharge harge re remai mainin ning g cap capaci acity ty of of the the bat batter tery y 2 20 0 t...

Page 41: ...ndicator dicator light light ashes ashes and and pro provi vides des inf inform ormati ation on on on whe whethe ther r al all l co condi nditi tions ons for for dep depres ressu suris risat ation ion...

Page 42: ...the e fo fork rkli lift ft tr truc uck k Dis Displa play y uni unit t 3 34 4 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 33 35 5 8 80 01 1 1 17 70 01 1 E EN N 0 04 4 2 20 01 14...

Page 43: ...4 4 Operation Operation https www forkliftpdfmanuals com...

Page 44: ...belt Hydraulics Hydraulics Ch Chec eck k th the e oi oil l le leve vel l in in th the e oi oil l ta tank nk of of th the e wo work rkin ing g an and d st stee eeri ring ng hy hydr drau auli lic c sy...

Page 45: ...back The lock handle 2 should be pulled back as fa as far r as as pos possi sibl ble e Whe When n the the ov overh erhead ead gua guard rd has hasbee been n rel releas eased ed it it is is on only ly...

Page 46: ...batt tter ery y NOTE NOTE Th The e ov over erhe head ad gu guar ard d ca cann nnot ot be be op open ened ed wh when en th the e li lift ft mas mast t is is ti tilt lted ed bac backw kward ards s St S...

Page 47: ...r he head ad gu guar ard d in in th the e di dire rec cti tion on of of t the he mec mechani hani cal cal loc lock k rele release ase posi position tion 6 6 Lift the handle 6 until the second lock Lif...

Page 48: ...f If th there ere are are no no ins instru truct ction ions s plea please conta se contact ct your your mai mainten ntenance agen ance agent t Op Op ti tiona onal l bat batte tery ry cha charge rgers...

Page 49: ...n connect nector or 5 5 fr from om the the bat batter tery y fe femal male e co conne nnect ctor or 4 4 Pl Plug ug th the e ba batt tter ery y pl plug ug in int to o th the e ba batt tter ery y so soc...

Page 50: ...e thebat batter tery y rat rated ed ca capa paci city ty wi will ll cau cause se th the e ba batte ttery ry li life fe to to sh shor orten ten Bat Battery tery chan change ge Batt Battery ery chan cha...

Page 51: ...The he tr truck uck mu must st be be st stat atio iona nary ry on on th the e gr grou ound nd Pul Pull l the hand bra the hand brake ke Pr Pres ess s th the e eme emerge rgency ncy off off swi switc t...

Page 52: ...hook hook to to the the battery battery Place the battery to one Place the battery to one side after lifting it side after lifting it away away from from the the chas chassis sis Pr Pre e us use e da...

Page 53: ...st th the e driver s seat driver s seat Slide the driver s seat to nd the best Slide the driver s seat to nd the best operating position relative to the operating position relative to the steering ste...

Page 54: ...o For r th the e dr drive iver r s s ca cab b to to com compl plet etel ely y co compl mply y wit with h dr drive iver r sa safe fety ty sys system tems s th the e ve vehic hicle le do door ors s ri r...

Page 55: ...r min ming g an an em emer erge genc ncy y sto stop p Pr Pres ess s th the e em emer erge genc ncy y of off f sw swit itch ch Press the emergency off switch 1 and Press the emergency off switch 1 and...

Page 56: ...d ar are e on only ly ap appl plica icabl ble e to to sit situa uati tion ons s in in whi which ch th the e tr truck uckmu must st sur surmou mount nt smal small l obs obstacl tacles es or or whe whe...

Page 57: ...Insert key 1 and turn clockwise as far e as far as as possible possible When the When the chronograp chronograph h startin starting g indicat indicator or 10 10 as ashes hes it it show shows s that t...

Page 58: ...al directio original direction n accelerat accelerator or pedal pedal Dep Depres ress s the the opp oppos osite ite directi direction on accelerat accelerator or pedal The truck will pedal The truck w...

Page 59: ...lo slope pes s with higher gradients please rst consult your with higher gradients please rst consult your dealer The gradabilities given in the type sheet dealer The gradabilities given in the type s...

Page 60: ...draulic when working the steering or working hydraulic equipment equipment NOTE NOTE Th The e di dire rect ctio ion n co cont ntro rol l le leve ver r 4 4 mu must st be be in in th the e neut neutral...

Page 61: ...7 ala alarm rm lig light ht all all ot other her ala alarm lig rm lights wi hts will ll go go out out af after ter app approx roxim imat ately ely 2 2 sec second onds s NOTE NOTE The joystick and or a...

Page 62: ...elease the Release the original directio original direction n accelerat accelerator or pedal pedal Pull the direction co Pull the direction control lever 1 in the ntrol lever 1 in the opposite opposit...

Page 63: ...tem tem Hydrostat Hydrostatic steering enables ic steering enables the steering the steering wheel to be moved with only a very small wheel to be moved with only a very small amo amount unt of of fo f...

Page 64: ...in incre crease aseth the e ri risk sk of of ac accid ciden ents ts an and d lo loss ss of of li life fe Therefore only use the oil speci ed by the manu Therefore only use the oil speci ed by the man...

Page 65: ...g sho shoul uld d be be car carri ried ed ou out t at at slo slow w sp spee eeds ds on roads without other vehicles Depressing the on roads without other vehicles Depressing the br brak ake e pe peda...

Page 66: ...co cont ntro rol l le leve ver r joystick joystick Op Opera eratin ting g th the e lif lift t mas mast t and and att attach achmen ments ts us usin ing g th the e ce cent ntra rali lise sed d co cont...

Page 67: ...f lifting ting and and til tiltin ting g Ti Tilt ltin ing g th the e li lift ft ma mast st fo forw rwar ards ds Pu Push sh th the e co cont ntro rol l le leve ver r 1 1 Til Tiltin ting g th the e lif...

Page 68: ...acity after install installing the attachment ing the attachment An attachment An attachment ope operat rating ing not notic ice e sho should uld als also o be be at attac tached hed to to th the e ba...

Page 69: ...plac ace e th them em be betw twee een n th the e li lift ft ma mast st an and d th the e tr truc uck k The The contro control l lever lever must b must be op e operatin erating smo g smoothly othly...

Page 70: ...l equipment equipment pur pur ch chas ased ed by by th the e us user er an and d in inst stal alle led d on onto toth the e tr truc uck k for for exam example ple lat lateral eral fork forks s cla cla...

Page 71: ...terms of load capacity and stability guaranteed in terms of load capacity and stability afte after r ins install tallatio ation n of of the the atta attachm chment ent Wor Workin king g spo spotl tli...

Page 72: ...ss the the sw swit itch ch dow down n co compl mplete etely ly to to sw swit itch ch th the e fro front nt win windsc dscree reen n wip wipers ers to to co conti ntinuo nuous us Tu Turn rnin ing g on...

Page 73: ...n the s the steeri teering wh ng wheel eel forw forwards ards or or back backward wards s to to ma make ke th the e ri righ ght t or or le left ft tu turn rnin ing g li ligh ght t a ash sh Hor Horn n...

Page 74: ...emerge rgenc ncy y of off f swi switc tch h After After disassembling disassembling the the co cover plate s 4 ver plate s 4 mounting screws disassem mounting screws disassemble the elec ble the elec...

Page 75: ...F5 5 5 A 5 A 8 80 0 V V 5 5 Me Mete ter r F F4 4 5 5 A 3 A 32V 2V 6 6 Tr Tran ansf sfor orme mer r F F3 3 10 10A A 80 80 V V 7 7 Ma Mas ste ter r c con ontr trol ol c cir irc cui uit t F F2 2 15 15 A...

Page 76: ...9 9F1 F15 5 20 20 A A 6 6 Ra Radi diat ator or 9 9F1 F16 6 20 20 A A Be Befo fore re loa loadin ding g Please see the load diagram before lifting Please see the load diagram before lifting goods 1 go...

Page 77: ...agonal line for a lift intersects with the diagonal line for a lift hei height ght of of 600 6000m 0mm m Th The e re read adin ing g at at th the e po poin int t wh wher ere e th the e or ordi dina na...

Page 78: ...ng or or be bein ing g hi hit t WARNING WARNING Lift the goods Lift the goods and make sure that and make sure that they are within they are within the load range of the truck to avoid toppling and th...

Page 79: ...ds the damage to the packaging of the goods the pallet pallet etc Responsibili etc Responsibility ty for for the the safe safe loading loading of the goods lies with the transportation of the goods li...

Page 80: ...truck ck Be Befor fore e exi exiti ting ng the the tr truck uck Unload the goods and lower the fork car Unload the goods and lower the fork car riage riage Ti Tilt lt th the li e lift ft mas mast t f...

Page 81: ...Towing ng regul regulati ations ons Towi Towing ng regul regulatio ations ns Wh When enth the e tr truc uck k ne need eds s to tobe bemo move ved d a a to tow w ro rope pe or rod can be attached to t...

Page 82: ...rr rry y th the e for forklif klift t tru truck ck Lo Lowe wer r th the e li lift ft ma mast st Ex Exert ert the the han hand d bra brake ke Use wooden wedges to immobilise the Use wooden wedges to im...

Page 83: ...y lock 4 must be fastened safety lock 4 must be fastened The sling must The sling must not touch the overhead guard rear cover or any not touch the overhead guard rear cover or any other equipment ins...

Page 84: ...t at le least ast36 3600 00kil kilog ogra rams ms CAUTION CAUTION A conductor A conductor belt must belt must be installed be installed on the on the forklift forklift wh when en an anti ti sta static...

Page 85: ...Remo move ve th the e tr trac acti tion on pi pin n 1 1 Re Remo move ve th the e co cove ver r on on ei eith ther er th the e ri righ ght t or or le left ft si side de of of th the e fr fron ont t en...

Page 86: ...ratures between 32 C and 40 C Park the truck outside the cold store Use Park the truck outside the cold store Use hy hydra drauli ulic c oil oil as as st stipu ipula lated ted in in the the mai mainte...

Page 87: ...e The forklif The forklift t truc truck must k must not not leav leave the co e the cold st ld store fo ore for r long longer er than 10 minute as this length of time is not than 10 minute as this le...

Page 88: ...res es Br Brin ingi ging ng th the e fo fork rkli lift ft tr truc uck k ba back ck in into to us use e Cle Clean an the the fo fork rklif lift t tr truck uck tho thorou roughl ghly y Lub Lubric ricat...

Page 89: ...an extr extreme e eme envi nvi ronment ronment such such as as excessi excessive hea ve heat ex t excessi cessive ve cold or cold or areas w areas with hi ith high dust gh dust concentrat concentratio...

Page 90: ...quipped with equipped with collection devices and separators for collection devices and separators for leaking uids and leaking uids and degreasing cleaning degreasing cleaning mat materia erials ls S...

Page 91: ...8 82 2 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 33 35 5 8 80 01 1 1 17 70 01 1 E EN N 0 04 4 2 20 01 14 4 5 5 Maintenance Maintenance https www forkliftpdfmanuals com...

Page 92: ...f over 6 months please consul months please consult the t the manuf manufact acturer urer for for rele relevant vant info informat rmation ion Re Resu sumi ming ng us use e of of th the e fo fork rkli...

Page 93: ...locatio locations and orde ns and order number r numbers s pl plea ease se see seethe thespa spare re pa part rts s cat catalo alogu gue e ENVI ENVIRON RONMENT MENT NOTE NOTE Plea Please se comp compl...

Page 94: ...ry male male conn connecto ector r Th The e tru truck ck mus must t be be swi switc tched hed of off f com compl plete etely ly Apply Apply the the parking parking brake brake Or Ordin dinary ary dup...

Page 95: ...r is isin inst stal alled ledont onto o the theli lift ftabl able e inne inner r mast mast Se Secu curi ring ng th the e f ful ull l fr free ee li lif ft t du dupl plex ex ma mast st duri during ng l...

Page 96: ...hain ains s Watch out for the hose Watch out for the hose lines on the cross lines on the cross bea beam m of of th the e out outer er mas mast t Lower the mast until it is supported by the Lower the...

Page 97: ...nly Onlyuse use app approv roved ed hydr hydraul aulic ic oil oil Only Onlythe the foll followi owing ng types of hydraulic oil have been approved by the types of hydraulic oil have been approved by t...

Page 98: ...ed oi oil l sh shou ould ld be be fa far r aw away ay fr from om ch chil ildr dren en be be fo fore re bei being ng dis discar carded ded ac acco cordi rding ng to to reg regul ulati ations ons Do no...

Page 99: ...stic ic so soft ftwar ware e Redu Reducti ction on gear gearbox box Che Check ck whe wheth ther er th the e sp speed eed red reduc uctio tion n gea gearbo rbox x is is lea leaki king ng Che Check ck...

Page 100: ...As req requi uired red Cl Clean t ean the po he power wer mo modul dules es of of the t the trac racti tion an on and lif d lift t co contr ntrol ol th the e fan fans s and and the the hea heat t si s...

Page 101: ...rating requirements but maintenance should be s but maintenance should be carried out according to this carried out according to this main maintena tenance pl nce plan at an at leas least t ever every...

Page 102: ...at at th the e la late test st af afte ter r 10 100 0 ho hour urs s As As requ required ired W Wheel heel chan change ge Che Check ck th the e rel releas ease e of of the the mul multi ti di disc sc b...

Page 103: ...00op ope e rating hours rating hours Loa Load d li lift ft sy syst stem em Che Check ck the theco condi nditi tion on ti tight ghtnes ness s and andfu funct nctio ion n of of the theli lift ft mas mas...

Page 104: ...ge of The oil level must reach the lower edge of th the e oi oil l le level vel plu plug ho g hole Ple le Please ase l ll l up up wit with ge h gear ar lubr lubricat icating ing oil oil if if nece nec...

Page 105: ...pump pump motor motor NOTE NOTE The The electri electrical cal system and wire terminals system and wire terminals should be prote should be protected from moisture damage cted from moisture damage Wa...

Page 106: ...r drai ain n pl plug ug 3 3 an and d co compl mplete etely ly dra drain in the the gea gear r oi oil l Cl Clea ean n th the e ma magn gnet et on on th the e oi oil l dr drai ain n pl plug ug 3 3 Rei R...

Page 107: ...s areas Place a container under the oil drain plug Place a container under the oil drain plug 3 3 Remove the oil level plug 1 the oil drain Remove the oil level plug 1 the oil drain plug 3 and the ll...

Page 108: ...si chassis speed s speed reduction gearbox over reduction gearbox over he head ad gu guar ard d an and d th the e st stee eeri ring ng ax axle le Ti Tight ghten en lo loose ose nut nuts s and and sc s...

Page 109: ...system ystem Dr Driv iver er ca cab b do door or lo lock cks s an and d hi hing nges es Opt Optiona ional l part part Ch Chec ecki king ng th the e st stat atus us of of th the e an anti ti s sta tat...

Page 110: ...nde dealer Linde dealer Cl Clea ean n th the e ma main in br brak ake e oi oil l cy cyli lind nder er an and d br brak ake e pa pads ds wi with th co comp mpre ress ssed ed ai air r an and d ch chec e...

Page 111: ...n depressing the brake pedal a gap of 3 millimetres must be maintained between 3 millimetres must be maintained between the lower edge of the brake pedal and the the lower edge of the brake pedal and...

Page 112: ...ase the accelerator pedal 1or 3 dal 1or 3 when moving The pedal will when moving The pedal will return to the return to the neutral position and the tr neutral position and the truck will brake uck wi...

Page 113: ...eering cylinder t ylinder through hrough the right the right and left inject and left injection nozzles show ion nozzles shown n by the arrow by the arrow Lubricate with a grease gun until the Lubrica...

Page 114: ...n braking perfor aking perfor mance mance will r will result esult Use the correct brake uid according to recom Use the correct brake uid according to recom me mend nded ed oi oil l ty type pes If s I...

Page 115: ...Disasse Disassemble the mble the oil drai oil drain plug 2 lling n plug 2 lling plug 1 plug 1 Com Compl plete etely ly dra drain in the the bra brake ke u uid id Cl Clea ean n th the e oi oil l dr dra...

Page 116: ...2 Bowden ca cabl bles es 1 1 an and d sp spri ring ngs s 3 3 Lub Lubric ricat ate e th the e st steer eering ing cu cut o t out ut 5 5 Use Molikote G synthetic grease to Use Molikote G synthetic grea...

Page 117: ...nne nnect ctio ions ns NOTE NOTE Oxi Oxidis dised ed and and rus rusted ted co conne nnect ction ions s and and bro broken ken cables will lead to a cables will lead to a drop in drop in voltage causi...

Page 118: ...les s Ti Tilt lt th the lif e lift t ma mast st forward sli forward slightly ghtly The truck The truck mus must t ful fully ly st stati atio onary nary Apply Apply the the hand hand brake brake Pre P...

Page 119: ...nta ontacto ctor r cont contac acts and replace ts and replace if necessary the contacts if necessary the contacts cannot be re cannot be re pair paired ed Ple Please ase cont contact act your your Li...

Page 120: ...uge e 2 2 Us Use e a a cl clea ean n cl clot oth h to to dr dry y th the e oi oil l ga gaug uge e Comp Complet letely ins ely insert ert the ai the air r lt lter er and dip and dipsti stick ck on onc...

Page 121: ...ing g th the e a air ir pr pres essu sure re an and d suct suction ion lte lters rs ENVIRONMENT ENVIRONMENT NOTE NOTE Fo Foll llow ow th the e re regu gula lati tion ons s fo for r th the e sa safe fe...

Page 122: ...ou out t th the e l lte ter r in inse sert rt 4 4 Check the O ring on the lter cover and Check the O ring on the lter cover and repl replace if ace if dama damaged ged In Inst stall all th the e new n...

Page 123: ...hood d an and d lo lock ck se secu cure rely ly wi with th th the e cl clam amp p nu nut t Perform a trial run to check that the lter Perform a trial run to check that the lter hoo hood d is is pro p...

Page 124: ...the hydraulic oil The capacity of the hydraulic oil tank is tank is approxim approximately ately 11 0litr 11 0litres es Carefully insta Carefully install the new ll the new suctio suction lter into n...

Page 125: ...ttention to the area around the chain attention to the area around the chain wheels wheels Ch Chec eck k th that at th the e ch chai ain n x xed ed p pins ins are are se secur cure e Repl Replace ace...

Page 126: ...do do th the loc e lock k nu nut t 1 1 Adjust the Adjust the adjustable adjustable nut on nut on the xe the xed pin d pin of the chain 2 to of the chain 2 to adjust the chain length adjust the chain l...

Page 127: ...s out out from from the the mast mast chan channel nel Ti Tight ghten en th the l e loc ock k nut nut 1 1 Lub Lubric ricat ating ing th the e cha chains ins wit with h cha chain in spr spray ay Use Li...

Page 128: ...ti in ng g I In ns st tr ru uc ct ti io on ns s 3 33 35 5 8 80 01 1 1 17 70 01 1 E EN N 0 04 4 2 20 01 14 4 1 11 19 9 5 5 Maintenance Maintenance Lo Load ad li lift ft sy syst stem em https www forkli...

Page 129: ...2 20 0 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 33 35 5 8 80 01 1 1 17 70 01 1 E EN N 0 04 4 2 20 01 14 4 6 6 Te Tech chni nica cal l da data ta https www forkliftpdfmanuals...

Page 130: ...chnica nical l data data Lis List t of of te techn chnica ical l par parame ameter ter ma marks rks Li List st of of te tech chni nica cal l pa para rame mete ter r ma mark rks s https www forkliftpdf...

Page 131: ...4205 470 2 2 2 3 2 3 Ax Axle le loa load d wit withou hout t loa load d fro front nt rea rear r kg kg 1550 1520 1550 1520 2 2 Wheels Wheels 3 1 3 1 Tyre Tyres s SE SE sol solid id ty tyre res s P P i...

Page 132: ...Turning Turning radius radius W Wa a mm mm 15 1512 122 2 4 36 4 36 Minimum d Minimum distance istance from turni from turning centreli ng centreline to body ne to body centreline centreline l l7 7 mm...

Page 133: ...ents l min l min 20 20 5 5 8 8 4 4 No Nois ise e l lev evel el at at dr driv iver er s s ea ear r d dB B A A Standard forklift parameters may change Standard forklift parameters may change bas based...

Page 134: ...70 560 4270 560 2 2 2 3 2 3 Axle Axle lo load ad wit withou hout t lo load ad fr front ont r rear ear kg kg 1675 1550 1675 1550 2 2 Wheels Wheels 3 1 3 1 Tyre Tyres s SE SE sol solid id ty tyres res P...

Page 135: ...urning Turning radius radius W Wa a mm mm 18 1878 78 2 2 4 36 4 36 Minimum Minimum distanc distance from turn e from turning centre ing centreline to bo line to body dy centreline centreline l l7 7 mm...

Page 136: ...8 3 8 3 Fuel Fuel cons consumpt umption ion for for atta attachme chments nts l min l min 20 20 5 5 8 8 4 4 No Noi is se e l le ev vel el at at dr dri iv ver er s s ea ear r d dB B A A 1 1 The Thedat...

Page 137: ...4910 680 2 2 2 3 2 3 Ax Axle le loa load d wit withou hout t loa load d fro front nt rea rear r kg kg 1670 1880 1670 1880 2 2 Wheels Wheels 3 1 3 1 Tyre Tyres s SE SE sol solid id ty tyre res s P P i...

Page 138: ...urning Turning radius radius W Wa a mm mm 19 1900 002 2 4 36 4 36 Minimum d Minimum distance istance from turni from turning centreli ng centreline to body ne to body centreline centreline l l7 7 mm m...

Page 139: ...in mm mm E E1 16 6C C E E1 16 6C C E E2 20 0P P Lift Lift heig heights hts h 3 2 h 3 28 85 50 0 3 30 05 50 0 3 32 25 50 0 3 38 85 50 0 4 42 25 50 0 4 48 85 50 0 5 56 65 50 0 Total height when lift Tot...

Page 140: ...data ta Triple Triple li lift ft ma mas st t in in mm mm E E1 16 6C C E E1 16 6C C E E2 20 0P P Max Maximu imum m hei height ght whe when n li lift ft mas mast t is is wor worki king ng h h 4 4 4 46 6...

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Linde 335-03 Series, Original Instructions Manual

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