Linde Ryval 181 BASIC aXe, Instruction Manual

Page 1: ...Linde AG Linde Gas Deutschland Ryval 181 221 aXe Manual EN 03 MIG MAG WELDING MACHINES Ryval 181 BASIC aXe Ryval 221 BASIC aXe INSTRUCTION MANUAL ...

Page 2: ...RODUCTION 3 2 SAFETY INSTRUCTIONS AND WARNINGS 3 3 CONDITIONS OF USE 7 4 TECHNICAL DATA 8 5 ACCESSORIES 8 6 DESCRIPTION OF THE APPLIANCE 9 7 GETTING STARTED 11 8 WELDING 14 9 ROUTINE MAINTENANCE INSPECTION 19 10 STATEMENT OF WARRANTY 20 11 DISPOSAL 21 ...

Page 3: ...imum power output combined with high reliability and efficiency 2 SAFETY INSTRUCTIONS AND WARNINGS 1 OPERATION AND MAINTENANCE OF WELDING EQUIPMENT CAN BE DANGEROUS AND HAZARDOUS TO YOURHEALTH 2 Arc welding produces intense electric and magnetic emissions that may interfere with the proper function of cardiac pacemakers hearing aids or other electronic health equipment Persons who work near arc we...

Page 4: ...and gases 19 The kinds of fumes and gases from the plasma arc depend on the kind of metal being used coatings on the metal and the different processes You must be very careful when welding any metals which may contain one or more of the following Antimony Chromium Mercury Nickel Cobalt Arsenic Barium Copper Selenium Beryllium Lead Silver Cadmium Manganese Vanadium 20 Always read the Material Safet...

Page 5: ...ssible to come into contact is the open circuit voltage between the clamps 35 The maximum open circuit voltage of the plasma machines is established by national and international standards EN 60974 1 depending on the type of current to be used on its waveform and on the hazards arising from the work place These values are not applicable to the strike currents and those for stabilisation of the arc...

Page 6: ...oise NOTE 1 It is forbidden to operate a machine with damaged insulation of the welding torch or supply cable 2 Never operate the machine taken down or damaged covers 3 It is forbidden to operate the machine in wet environments and outdoors in rain or snow 4 Ensure proper grounding clamping pliers which also reduces the risk of electric shock 5 Use prescribed protective utilities keep them dry 6 A...

Page 7: ...eas may be need for special measures see EN 60974 10 7 The machine must be protected against a Moisture and rain and snow b Mechanical damage c Draft and any ventilation of neighbouring machine d Excessive overloading crossing technical parameters e Rough handling ELECTROMAGNETIC COMPATIBILITY The welding device is in terms of interference designed primarily for industrial areas It meets the requi...

Page 8: ...n class F F Protection IP 23S IP 23S Standards EN 60974 1 EN 60974 10 class A Dimensions w x l x h mm 474 x 888 x 561 474 x 888 x 561 Weight kg 61 65 Wire speed m min 1 17 1 17 Spool diameter mm 300 300 Spool weight kg 18 18 5 ACCESSORIES DELIVERED WITH THE MACHINE 1 Earthing cable 3m with a clamp 2 Feed roll 0 6 0 8 mm for ALF 181 0 8 1 0 mm for ALF 221 3 Gas hoses 4 Reduction for the wire spool ...

Page 9: ...arts A1 ON OFF Switch A2 Voltage switch A3 LED ON Indicator A4 Work leads A5 LED over heating indicator A6 Wire speed potentiometer A7 EURO connector A8 Gas heater connector A9 Solenoid Valve gas connector A10 Mains cable A11 Chain for fixing the gas cylinder A12 Wire Feeder A13 Spool Holder ...

Page 10: ...N OFF Switch A2 Voltage switch A3 LED ON Indicator A5 LED over heating indicator P1 Wire speed potentiometer P2 Spot time potentiometer P3 Interval time potentiometer WIRE FEEDER Fig 3 Wire feeder Pos Description E1 Fixing shaft E2 Pressure arm E3 Liner Feeder E4 EURO connector E5 Roll Plastic cup ...

Page 11: ...30 mm b 30 mm Grove type Wire diameter Item No Steel 0 6 0 8 2187 0 8 1 0 2188 Aluminium 0 8 1 0 2270 1 0 1 2 2269 1 6 2 0 2513 Flux core 0 8 1 0 2318 1 0 1 2 2319 7 GETTING STARTED Getting started must be consistent with technical data and conditions of use Fig 4 Earthing cable connecting ...

Page 12: ...onnector about 5 cm Make sure that you use the suitable groove 4 Put the pressure arm E2 down in that way that the teeth or the gear fit and fix it by setting the lever E1 into vertical position 5 Adjust the pressure nut that way that it provides constant movement of wire but it does not deform wire INSERTING THE WELDING WIRE INTO THE WELDING TORCH 1 See the manual of the welding torch 2 Take off ...

Page 13: ...ofile of the groove To prevent problems with feeding use wires with diameter 1 0 or more mm of AlMg3 or AlMg5 The torch must be equipped with Teflon liner and special tip As shielding atmosphere use Argon Fig 7 Set for welding aluminium G1 EURO connector G2 Rolls G3 Liner terminal for 4 0mm 4 7mm outer diameter G4 O ring 3 5x1 5mm G5 Nut G6 Teflon Liner G7 Sustain pipe for teflon and plastic liner...

Page 14: ...ct the gas hose to gas outlet F8 on the valve and the gas inlet F9 on the machine 4 In case you use gas CO2 it may be needed to use suitable gas heater only above 6 l min Connect the heater to the F3 heater connector optional Use type corresponding to voltage and current given on the shield 5 Open the F2 cylinder valve 6 Press the torch trigger 7 Adjust the amount of gas on the reduction gas valve...

Page 15: ...us four stroke 4T 3 Spot welding 4 Interval welding TWO STROKE P2 P3 Both potentiometers P2 P3 are in the OFF position Welding procedure starts by pressing the button in the torch handle It is necessary to keep the button pressed all the time during welding The welding stops by releasing the torch button 1 2 Welding proces FOUR STROKE P2 P3 The four stroke mode is being used mostly for long welds ...

Page 16: ...ght potentiometer P3 must be in the OFF position The pressing the torch button activates the time circuit that starts and end the welding procedure 1 2 Welding proces 1 2 Welding proces INTERVAL WELDING P2 P3 The interval welding mode is being used for welding repeated short welds of the same length of welding time and the pause time The length of welding time can be set by the left potentiometer ...

Page 17: ... Fig 9 Burn back time trimmer The burn back function if set suitably prevents sticking the welding wire into the welding tip The default time is 50 80 ms I tis possible to change the burn back time by means of a trimmer placed on the rear side of the control board It is necessary to take off the front panel Only a qualified person may curry out this operation ...

Page 18: ...4341 G2Si1 G3Si1 G4Si1 1 0 mm Gas EN ISO 14175 M21 Ar 82 CO2 18 1 2 3 4 5 6 7 A 80 130 155 180 200 215 m Min 1 5 2 3 3 0 3 5 4 0 4 5 mm 0 8 1 5 2 0 3 0 4 0 5 0 Wire EN ISO 14341 G2Si1 G3Si1 G4Si1 0 8 mm Gas EN ISO 14175 C1 CO2 100 1 2 3 4 5 6 7 A 50 80 108 125 140 157 m Min 1 8 2 5 3 5 4 0 5 0 6 0 mm 0 8 1 5 2 0 3 0 4 0 5 0 Wire EN ISO 14341 G2Si1 G3Si1 G4Si1 1 0 mm Gas EN ISO 14175 C1 CO2 100 1 2...

Page 19: ...2 100 1 2 3 4 5 6 7 A 50 90 124 160 178 188 m Min 1 2 3 0 4 2 5 5 6 8 8 1 mm 0 8 2 0 3 0 4 0 5 0 6 0 Wire EN ISO 14341 G2Si1 G3Si1 G4Si1 1 0 mm Gas EN ISO 14175 C1 CO2 100 1 2 3 4 5 6 7 A 78 105 135 155 195 225 m Min 1 5 2 0 2 4 3 2 4 0 5 5 mm 1 0 1 5 2 0 3 0 4 0 5 0 9 ROUTINE MAINTENANCE INSPECTION 1 The only routine maintenance required for the Ryval range of machines is a thorough cleaning and ...

Page 20: ...the proposed product to be free from defects in material or workmanship when operated in accordance with the written instructions as defined in this operating manual 2 Linde AG Linde Gas Deutschland welding products are manufactured for use by commercial and industrial users and trained personnel with experience in the use and maintenance of electrical welding and cutting equipment 3 Linde AG Lind...

Page 21: ... an Linde AG Linde Gas Deutschland distributor or an Authorised Service Agent approved by the company Linde AG Linde Gas Deutschland 11 DISPOSAL Only for EU countries Do not dispose of electric tools together with household waste material In accordance with European Council Directive 2002 96 EC on electrical and electronic equipment waste and its implementation in accordance with national law elec...