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HSLG OPERATOR INSTALLATION GUIDE

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ELECTRICAL CONNECTION AND ADJUSTMENTS

All LINEAR gate operators are supplied with a power disconnect switch to turn on and off the power supply available to the 
operator. Incoming power should be brought into the operator and connected to the labeled pigtails in the disconnect box 
following wiring specifi cations on page 

4

. A wiring connections print can be found on the inside cover of the operator.

Proper thermal protection is supplied with the operator. The motor contains a thermal overload protector to protect from 
overheating the motor due to overload or high-frequency operation. This overload will automatically reset after the motor 
cools down.

LIMIT NUT ADJUSTMENTS

The limit nuts are not preset at the factory and must be adjusted for the length of the gate the operator is installed on. The 
limit switches are activated by two threaded nylon rotary limit nuts which are attached to a threaded shaft and driven by chain 
and sprockets from the main drive shaft. Remove the cardboard fi ller before attempting to adjust the limit nuts.

With the gate connected to the gate operator in a mid-travel position, and the power disconnect switch turned 

OFF

, discon-

nect the operator by using the manual disconnect lever. Instructions for the manual disconnect can be found in the individual 
operator owner’s guides. Once the operator has been disconnected, manually move the gate by hand to within a foot of its 
fully open position (the foot of distance is necessary to allow for coasting of the operator after the limit switch is tripped).

Once the gate is in this position, adjust the open limit nut until it activates the limit switch for open, 

LSO-1

. Press down on 

the detent plate and rotate the nut along the threaded shaft. Refer to the illustration below for additional details.

Once the open limit nut is set, repeat the above process for the close direction nut and the 

LSC-1

 limit switch.

After fi nishing the initial limit nut adjustments, reposition the gate to approximately its center of travel.  Re-engage the operator 
and turn the power disconnect 

ON.

 Stand clear of any moving parts and press the 

OPEN

 button on the three-button station. 

If the gate begins to close instead of open, press the 

STOP

 button immediately. Find the dip switch block on the main control 

board and switch the hand of operation (dip switch #4, see page 

9

) and try to open the gate again. Observe the gate as it 

runs through a complete cycle in both directions, and adjust your limits again if necessary. Fine levels of adjustment can also 
be achieved by adjusting a few teeth on the nut at a time. If the gate stops in mid travel, the open or close current sensor 
adjustment or the maximum run timer may need adjustment (see page 

11

).

Power supply must be of correct voltage and phase.
Always disconnect power from operator before servicing.
Keep clear of gate during operation.

POWER DISCONNECT BOX

(115VAC VERSION SHOWN)

L1

(WHITE)

L2

(BLACK)

GROUND

(GREEN)

ON A RIGHT-HAND OPERATOR:
OPEN LIMIT SWITCH IS THE ONE CLOSER
TO THE FRONT OF THE OPERATOR. ON A 
LEFT-HAND OPERATOR, THE OPEN LIMIT 
SWITCH IS THE ONE FURTHEST AWAY
FROM THE FRONT OF THE OPERATOR.

LIMIT SWITCHES

LIMIT NUTS

ROTARY LIMIT BOX ASS’Y
(SWITCHES AND BOX MAY
LOOK SLIGHTLY DIFFERENT
DEPENDING ON MODEL)

Summary of Contents for HSLG

Page 1: ...325 COMPLIANCE REQUIRES THE USE OF CONTACT EDGES OR PHOTOELECTRIC CONTROLS ON ALL AUTOMATIC OR REMOTELY CONTROLLED GATE OPERATORS USA Canada 800 421 1587 800 392 0123 760 438 7000 Toll Free FAX 800 46...

Page 2: ...board L E D Indicator Descriptions 12 Important Notes for Installation of Master Slave Applications 13 Surge Protector Instructions 13 Control and Accessory Connection Illustrations 14 17 ILLUSTRATION...

Page 3: ...ate does not seem to operate properly it may affect the operator performance or greatly shorten the life of the unit The gate should be designed so that airflow through the fabric is ample to prevent...

Page 4: ...e 9 for details of this connection as well as dip switch selection Note The SHIELD wire should be connected in both the master and slave operators MODEL HSLG SINGLE PHASE g n i r i W r e w o P s t l o...

Page 5: ...tes which should be mounted on the outside top and bottom of the cabinet two 3 16 side plates which go on the top inside and two 1 2 side plates which should be mounted on the inside top of the cabine...

Page 6: ...dler over the drive sprocket and then under the last idler Make sure you feed most of the chain through the sprockets for attaching to the back end of the gate Assemble the other gate bracket on the r...

Page 7: ...and must be adjusted during installation Adjust the torque limiter tight enough to keep it from slipping during normal operation To adjust the torque limiter in model HSLG 1 Loosen the jam nut 2 To i...

Page 8: ...perator after the limit switch is tripped Once the gate is in this position adjust the open limit nut until it activates the limit switch for open LSO 1 Press down on the detent plate and rotate the n...

Page 9: ...nection Block This terminal block is used in conjunction with two operators to configure two gates to open and close together Dip Switches 1 This switch turns the auto close timer off on 2 This switch...

Page 10: ...in prior to reaching a limit the gate will stop again and this time will sound the emergency alarm and lock out 4 51 CLOSE This function works exactly like the OPEN OBSTRUCTION except that it will onl...

Page 11: ...tentiometer higher by 1 1 2 turns for all 115 Volt AC and 24 Volt DC operators and by 3 4 of a turn higher for all 230 Volt AC operators Additional fine adjustment by 1 4 turns may be necessary to eli...

Page 12: ...or wired to the safety loop terminals SHADOW LOOP This indicator is lit when a shadow hold open signal is present This signal is generated by a loop detector wired to the shadow loop terminals This in...

Page 13: ...d Lock Release Three Second Pre Start Warning Right Left Hand Selections SURGE PROTECTOR INSTRUCTIONS The optional surge protector should be connected to any inputs that have an accessory connected to...

Page 14: ...HSLG OPERATOR INSTALLATION GUIDE 14 CONTROL and ACCESSORY CONNECTION ILLUSTRATIONS...

Page 15: ...HSLG OPERATOR INSTALLATION GUIDE 15 CONTROL and ACCESSORY CONNECTION ILLUSTRATIONS...

Page 16: ...HSLG OPERATOR INSTALLATION GUIDE 16 CONTROL and ACCESSORY CONNECTION ILLUSTRATIONS...

Page 17: ...HSLG OPERATOR INSTALLATION GUIDE 17 CONTROL and ACCESSORY CONNECTION ILLUSTRATIONS...

Page 18: ...HSLG OPERATOR INSTALLATION GUIDE 18 LOOP LAYOUT ILLUSTRATION Refer to Connection Descriptions on page 10 and Loop Accessory Connections on page 17 for details...

Page 19: ...HSLG OPERATOR INSTALLATION GUIDE 19 EDGE LAYOUT ILLUSTRATION 1 Refer to Connection Descriptions on page 10 and Contact Edge Connections on page 16 for details...

Page 20: ...HSLG OPERATOR INSTALLATION GUIDE 20 EDGE LAYOUT ILLUSTRATION 2 Refer to Connection Descriptions on page 10 and Contact Edge Connections on page 16 for details...

Page 21: ...HSLG OPERATOR INSTALLATION GUIDE 21 PHOTO EYE ILLUSTRATION Refer to Connection Descriptions on page 10 and Photo Eye Connections on page 16 for details...

Page 22: ...HSLG OPERATOR INSTALLATION GUIDE 22 PICKET GATE ILLUSTRATION Refer to Connection Descriptions on page 10 and Accessory Connections on pages 14 17 for additional details...

Page 23: ...HSLG OPERATOR INSTALLATION GUIDE 23 TRACK GATE ILLUSTRATION...

Page 24: ...pen or closed but no visible obstruction A The control board may have received a false obstruction input triggered by current sensing set too low Make sure the gate moves freely through its entire tra...

Page 25: ...HSLG OPERATOR INSTALLATION GUIDE 25 MODEL HSLG MECHANICAL PARTS EXPLODED VIEW...

Page 26: ...lf for Single Phase Models only REF NO PART NO DESCRIPTION Motors 95 2500 2307 1 2 HP 115V 1 Phase 2500 2308 1 2 HP 208 230V 1 Phase 2500 2309 3 4 HP 115V 1 Phase 2500 2310 3 4 HP 208 230V 1 Phase 250...

Page 27: ...10 2510 249 Input Wire Harness Assembly 11 2510 250 Output Wire Harness Assembly 12 2510 261 Control Box Motor Harness Assembly 13 2500 071 Terminal Strip 16 141 14 2500 212 Transformer 115 24VAC 40VA...

Page 28: ...Control Board only 10 2500 1980 3 Phase Motor Board 11 2500 1966 2 Amp Fuse for Control Board 12 2500 1975 3 Amp Fuse for Control Board 13 2510 253 Limit Switch Harness REF NO PART NO DESCRIPTION 14 2...

Page 29: ...ace as necessary Check for proper tension and adjust if required Check all pulley setscrews for tightness and tighten if necessary 3 For operators with internal chain drives inspect chain and sprocket...

Page 30: ...that these signs must remain at all times 8 Controls intended for user activation are located at least six feet 6 away from any mov ing part of the gate and where the user is prevented from reaching...

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