LinMot P10-70-SSC Series, Installation Manual

Page 1: ...NTI AG LinMot Dok Nr 0185 0107 E_1V2_IG_Linear_Motors_P10 70 SSC Installation Guide Linear Motors ENG P10 70 SSC P10 70 SSC D02 ...

Page 2: ... to slider 13 3 7 2 Minimum distance from slider to metallic parts 13 4 Fluid cooling 14 4 1 Design of water cooling 14 4 1 1 Determination of the max possible amount of cont power dissipation Pv_Max 14 4 1 2 Determination of water flow Q 15 4 1 3 Determination of water pressure p 16 4 2 Corrosion protection 16 4 3 Mounting 16 5 Electrical connection 17 5 1 Technical data 17 5 1 1 Cables for stato...

Page 3: ...g 26 7 3 Maintenance of linear motors 27 7 3 1 Maintenance schedule 27 7 3 2 Cleaning 27 7 3 3 Cleaning agent 27 8 Storage transport installation altitude 28 9 Dimensions 28 9 1 Stator 28 9 1 1 P10 70x160U BD SSC 28 9 1 2 P10 70x240U BD SSC 29 9 1 3 P10 70x320U BD SSC 29 9 2 Slider 30 10 Declaration of Conformity and CE marking 31 ...

Page 4: ...ucts excludes all liability for damages and expenses caused by incorrect use of the products This also applies to false applications which are caused by NTI AG s own data and notes for example in the course of sales support or application activities It is the sole responsibility of the user to check the information and information provided by NTI AG regarding their safety relevant correctness In a...

Page 5: ...es Caution Risk of Electric Shock Before working make sure that there are no high voltages Fast moving machine parts The sliders of LinMot linear motors are fast moving machine parts All necessary precautions must be taken to prevent persons approaching the moving elements during operation provide covers guards etc Automatic restart The motors can start automatically under certain cricumstances If...

Page 6: ...ich demagnetises the magnets Slider Linear motor sliders consist of a high precision thin walled stainless steel tube in which the neodymium magnets are housed The LinMot sliders should be handled with care Avoid contact with other sliders or iron parts as this can damage the magnets and the slider surface Do not grip the sliders with pliers as this can also damage the surface Do not use sliders w...

Page 7: ...re limits are 10 C 80 C Internal temperature sensor error occurs at 90 C The linear motor should not be operated under water Instructions for installing the linear motor Please attend to the safety instructions in chapter 2 during the assembling Install the mounting flange at the front Install the mounting flange at the rear Clean the slider with a paper towel ...

Page 8: ...ront end of the slider with M 10 thread and cut in is located at the opposite side of the stator from the cable exit Slider back end should not be used for load mounting Mounting the stator The motor is levelled and fixed to the ground using the holes in the flange foot The hole pattern is shown in section 9 1 Stator Dimensions Mounting the payload to the slider The load is mounted as a fixed bear...

Page 9: ...d When attaching the load the wrench for tightening the load must be used only on the load facing side of the slider Avoid torsional stress on slider note the following figures Incorrect mounting Torsional stress on slider Correct mounting Slider Thread Max torque for screw Dry 28 mm M 8 Slider back end 22 5 Nm M 10 Slider front end 42 Nm ...

Page 10: ...et Mounted payload with radial and angle offset Moving stator installation In moving stator applications the slider is fixed and the stator is the moving part The load is attached to the stator which is mounted on a linear guide In order to avoid an overconstrained bearing mount and compensate for alignment errors the slider may be mounted on one end in a fixed bearing with a spherical axial beari...

Page 11: ...ing If moving stator application is used the minimum bending radius of the motor cable should be adhered to See chapter Cable section Technical Data Mount stator to its support bearing Placing a spacer Put a spacer wood plasic aluminium with thickness 15 mm between slider and linear guide The spacer prevents injuries to the hands and damage to the slider surface Insert slider into stator ...

Page 12: ... not tighten the screw yet Mount floating bearing Do not tighten the screw The slider is allowed to extend into the floating bearing no more than 15 mm Move stator back end to the fixed end of slider center slider in stator and tighten the screw Move stator front side to the floating bearing and tighten screws After the installation of the slider a safety label must be placed close to the slider ...

Page 13: ...80 mm 3 15 in PL10 28 70 mm 2 76 in The data are measured from slider center to slider center 3 7 2 Minimum distance from slider to metallic parts When installing linear motors in modules with metal parts near the slider undesired forces can arise due to magnetic attraction or eddy currents These generally manifest as erratic and jerky positioning or reduced dynamics of the linear motor In order t...

Page 14: ...w T_Water Mean coolant temperature Formula T_Flow T_Back 2 Q_Water Flow p Differential pressure With the water cooling the coolant is passed through the cooling circuit of the motor flange Starting from the adjusted mean coolant temperature T_Water all other parameters of the cooling circuit may be dimensioned based on the diagrams referred to T_Water Pv_Max Q_Water p The design is illustrated by ...

Page 15: ... the ambient temperature there is a risk of condensation When used and stored in a frost prone area corrosion protection e g Clariant has to be added 4 1 2 Determination of water flow Q Example Pv 450 W T_Water 4 C Q_Water 1 6 l min To achieve a very regular cooling of the motor the max difference between flow and return temperature should not exceed 10 C ...

Page 16: ...tectogen C Aqua by Clariant Information of the mixing ratio between the cooling medium and the corrosion protection agent can be taken from the manufacturer s instructions Mixing of various corrosion protection agents is to be avoided Corrosion protection products must be matched to the materials of the cooling circuit see table of materials in the cooling circuit Mounting The supply or conduction...

Page 17: ...radius when moving 100 mm 4 in No torsion 100 mm 4 in No torsion 90 mm 3 54 in No torsion Max Cable length 30 m may be limited by Servo Drive Approval UL CSA 1000V UL CSA 300V UL CSA 30V Wire isolation TPE Jacket PUR Wire isolation TPE Jacket PUR Wire isolation PE Jacket PUR Material very good very good very good Oil resistance good good good Chemical resistance to acids alkalis solvents hydraulic...

Page 18: ...r the kind of attaching the cable shielding generally depends on the system of the switchboard manufacturer Connectors For a complete encapsulation the standard motor connector is welded to the housing of the stator The connector is designed for tightening and vertically aligned see the section Stator dimensions Motor connector and cable connector are firmly bolted together Dimensions and tighteni...

Page 19: ...nge The stainless steel mounting flange is attached to the front and rear of the stator 4 hexagon bolts M6 x 25 are supplied for this purpose A wiper ring is also integrated into the mounting flange This ensures that the inside of the stator remains free of dirt To replace the wiper ring this article can also be ordered separately Ordering information Item Description Item No PB13 70x17 SSC Mounti...

Page 20: ...ing kit for PS10 70x160 SSC dry bearing 0150 3853 PB10 70x240 SSC D Bearing kit for PS10 70x240 SSC dry bearing 0150 3854 PB10 70x320 SSC D Bearing kit for PS10 70x320 SSC dry bearing 0150 3855 6 2 2 Mounting Remove the slider Pull the slider completely out of the stator Large magnetic attraction forces Observe warning notice from page 5 If necessary cover obvious iron constructions with non magne...

Page 21: ...ont end piece Loosen the screws and remove the end piece Mount a new bearing tube Insert the seal into the bearing tube groove and slide the bearing tube into the stator rear side Then screw the bearing tube Tightening torque 2 4 Nm Mount a new end piece Insert the seal into the groove and attach the end piece to the front of the stator Then screw the end piece Tightening torque 2 4 Nm ...

Page 22: ...ghtening torque 6 Nm Mount the rear mounting flanges Screw the mounting flange Tightening torque 6 Nm Clean the slider with a paper towel Insert the slider in the defined direction see Assembly step 12 Large magnetic attraction forces Observe warning notice from page 5 If necessary cover obvious iron constructions with non magnetic material e g wood ...

Page 23: ... mounting kits 6 3 1 Fixed bearing Slider mounting kit consists of a spring washer a pair of spherical washers and a pair of conical seats It allows the slider to be fixed in the direction of motion It also helps to compensate for radial and angle offset Material Spherical washer conical seat case hardened steel Item Item No Slider Thread d1 d2 d3 h PLF01 28 Stainless st 0150 3297 28mm M10 10 5mm ...

Page 24: ...ons Stator connector assignment Do not connect or disconnect motor when there is power on the servo drive Use only original LinMot cable Cables from other sources must be checked precisely before commissioning Incorrect connections can destroy the drive and stator 7 1 1 Power Connector Shielded motor cable d 1 5 mm2 Pin P10 70 SSC P10 70 SSC D02 Wire Color Motor Cable 1 Phase U Phase U Red 2 Prote...

Page 25: ... Cosine Blue 10 Cosine Red 11 Ref Black 12 Ref Purple 13 Hall U Grey Red 14 Hall V Red Blue 15 Hall W White Green 16 Temp PTC 400 20k Char Yellow Brown 17 Temp PTC 400 20k Char White Yellow Temperatur circuit The temperature evaluation circiut must be powered from the encoder supply and must be at the same potential The grounds of the temperature evaluation circuit and the encoder have to be conne...

Page 26: ... 3815 Phase U Phase V Pin 1 Pin 4 8 1 20 C Phase V Phase W Pin 4 Pin 3 8 1 20 C Phase W Phase U Pin 3 Pin 1 8 1 20 C Casing Any phases Casing 200 M 20 C PS10 70x240U BD SSC QJ FC 0150 2952 PS10 70x240U BD SSC QJ FC D02 0150 3816 Phase U Phase V Pin 1 Pin 4 6 2 20 C Phase V Phase W Pin 4 Pin 3 6 2 20 C Phase W Phase U Pin 3 Pin 1 6 2 20 C Casing Any phases Casing 200 M 20 C PS10 70x320U BD SSC QJ F...

Page 27: ...mly bolted to the stator without gap Tightening torque Cylinder screw M6 6 Nm Ease of movement If friction is felt during movement the motor must be stopped immediately Check the alignment of the load bearing and slider 7 3 2 Cleaning Pull the sliders carefully out of the stator Attention Strong magnetic attraction forces note safety instruction contusions on page 5 Use non magnetic material e g w...

Page 28: ...lastic containers only for assembling The storage area must be dry dust free frost free and vibration free The relative air humidity should be less than 60 Prescribed storage temperature 15 C 70 C The motor must be protected against extreme weather conditions The air in the storage area must not contain any harmful gases The max installation altitude is 2 000 m for higher values contact LinMot abo...

Page 29: ...Installation Guide Linear Motors ENG NTI AG LinMot P10 70 SSC P10 70 SSC D02 Page 29 32 9 1 2 P10 70x240U BD SSC 9 1 3 P10 70x320U BD SSC ...

Page 30: ...490 19 3 PL10 28x590 540 0150 2196 590 23 42 PL10 28x690 640 0150 2197 690 27 18 PL10 28x790 740 0150 2198 790 31 11 PL10 28x890 840 0150 2199 890 35 05 PL10 28x990 940 0150 2203 990 39 PL10 28x1190 1140 0150 2204 1190 46 87 PL10 28x1390 1340 0150 2205 1390 54 75 PL10 28x1590 1540 0150 2206 1590 62 62 PL10 28x1790 1740 0150 2207 1790 70 5 PL10 28x1990 1940 0150 2208 1990 78 38 ...

Page 31: ...5 PS10 70x240U BD SSC QJ FC 0150 2952 PS10 70x240U BD SSC QJ FC D02 0150 3816 PS10 70x320U BD SSC QJ FC 0150 2953 PS10 70x320U BD SSC QJ FC D02 0150 3817 konform ist mit den Anforderungen der Richtlinien is conform to the provisions of directives est conformé aux exigences des directives 2014 35 EU LVD 2014 30 EU EMCD gestützt auf die folgenden Normen based on the following standards base aux norm...

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