Lissmac ATS 350 B 120, Operating Instructions Manual

Page 1: ... 46 ig OPERATING INSTRUCTIONS MASONRY SAW ATS 350 B 120 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D 88410 Bad Wurzach Phone 49 0 7564 307 0 Telefax 49 0 7564 307 500 lissmac lissmac com www lissmac com EN ...

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Page 3: ...0 Fax 49 0 7564 307 500 lissmac lissmac com www lissmac com Translations of the original operating instructions as of 08 2018 Passing on and reproduction of these operating instructions in any form as well as use of the contents are prohibited unless permitted in writing Violations obligate to damages All rights are reserved for the case of patent utility sample or design patent entry ...

Page 4: ...situation If the situation is not avoided fatal or serious injuries can result The danger symbol can specify the danger CAUTION This signal word signifies a dangerous situation If the situation is not avoided medium to slight injuries will result The danger symbol can specify the danger NOTICE This signal word signifies a situation which presents risks to objects If the situation is not avoided pr...

Page 5: ...n Wear safety gloves Warning dangerous electrical voltage Warning rotating saw blade This symbol indicates Working on the blade guard is prohibited when the saw blade is running Open water tap when sawblade is running High pressure washing is prohibited This symbol indicates the noise power level of the machine Before working on live parts of the power plug must be pulled ...

Page 6: ...ery person charged with work at the machine e g operation including equipment troubleshooting in the work progress removal of production wastes care disposal of operating and auxiliary substances maintenance service inspection repair and or transport In addition to the operating instructions and the binding rules applicable in the country of use or the site of deployment the recognised rules for s...

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Page 8: ... 9 Disposal 15 2 Device Description 16 2 1 Designation of the machine part 16 2 2 Protective Devices 16 2 3 Technical Data 17 2 4 Noise power level 18 2 5 Hand arm vibration 18 3 Commissioning 19 3 1 Connections and operating materials 19 3 2 Tool selection 19 3 3 Controls 20 3 4 Locking the saw head in place 21 3 5 Setup 22 3 6 Height adjustment of the saw head 23 3 7 Saw blade installation 24 4 ...

Page 9: ...ht construction Stable and resilient aluminum frame with exact table bearing for accurate Engraving Miter cuts from 0 to 45 can be done easily Crank handle drive for uniform saw feed High stability of the saw head with ball bearing stainless steel precision guidance system Good visual access to cut by narrow blade guard High quality adjustable angle stop On off switch with separate emergency stop ...

Page 10: ...ort Any other or additional use is deemed non intended Intended use also includes observation of the operating instructions and compliance with the inspection and maintenance instructions Non intended use Foreseeable misuse non intended use Cutting without or with open blade guard Cutting without water Cutting of wood plastic or metal Building changes which alter the safety or the table saw design...

Page 11: ...f selection and qualification general obligations Only qualified persons who have completed the 18th year of their lives must be charged with independent operation of the machine All persons must be instructed in operation Responsibilities of the staff for operation equipment maintenance and repairs must be specified The operators must ensure that they do not endanger themselves and others during ...

Page 12: ...e a maximum rotating speed below the machine s rated speed must be used Defective or torn tools must be replaced without delay 1 4 3 Operation Do not perform any work that may compromise safety Take measures to ensure that the masonry saw is only operated in a safe and functional condition At least once per shift inspect the machine for recognisable damage and defects Report any changes that occur...

Page 13: ...the masonry saw must be marked against unexpected reactivation Before cleaning all openings into which no cleaning agent must enter for reasons of safety and or function must be covered and taped shut Particularly electrical motors switches and plug connections are in danger After cleaning remove the covers tapes entirely Tighten any screw connections that have come loose during maintenance and re...

Page 14: ... case of interferences Electrical work must only be performed by qualified specialists The electrical equipment of a machine must be inspected tested at regular intervals Defects such as loose connections or damaged cables must be removed at once The machine must be marked to ensure that it is not taken into operation by other persons 1 5 3 Dust For work in narrow spaces observe any applicable nat...

Page 15: ...o operation Even damaged cables and plug connections are a safety risk and must not be used Inform the manufacturer company in this case If the machine is not taken into operation at once after unpacking it must be protected from moisture and dirt Tools not used must be protected from moisture The segments attached around the saw blade must be protected from damage 1 8 Environmental protection Pac...

Page 16: ...er Optional accessory Item 12 On off switch with separate emergency stop pushbutton switch backup water pump Item 5 Adjustment for mitre cuts Item 13 Power input Item 6 Water tank and water pump Item 14 Drive motor Item 7 machine stand Item 15 Blade guard with saw blade Item 8 Clamping lever machine stand 2 2 Protective Devices Item 12 On off switch Item 15 Blade guard with saw blade Item 13 Power...

Page 17: ... mm Cutting length 1200 mm Saw blade max 350 mm Saw blade holder 25 4 mm Output power max 2 2 kW 230 V 50 Hz Saw blade rotating speed 2800 1 min Water tank capacity min max 26 l 41 l Dimensions L W H in mm 770 1930 1350 mm Weight 105 kg Degree of Protection IP54 The technical data listed here may change without previous announcement ...

Page 18: ...nted edge The sound produced by the engine was measured as specified by the standards DIN EN 12418 and EN 3744 2 5 Hand arm vibration WARNING Hazard due to vibration Vibrations can lead to bone or joint injuries and to circulation dysfunctions When working with the machine take regular breaks The level of vibration transmitted to the hand arm system has been measured according to standard UNI EN I...

Page 19: ...otation speed smaller than the nominal speed of the machine can be used Defective or broken tools must be replaced immediately Using a non approved or non admitted tools such as cutting discs or circular saw blades is prohibited Damaged tools may not be used Selection of the saw blade All tools in the area of diamond tools are marked in colours Depending on the application purpose and area tools a...

Page 20: ...he button fully to stop the machine Item 5 OVERCURRENT CIRCUIT BREAKER It intervenes when there is overcurrent interrupting the machine supply Its intervention is indicated by the expulsion of the manual reset In case of intervention of the circuit breaker wait a few minutes and reset it by pressing its central pin Item 6 DEVICE FOR DISCONNECTION FROM THE MAINS Plug Machine power supply point Duri...

Page 21: ...ew Item 1 must be tightened Stop collar WARNING Changing setup with running blade Severe injury from rotating saw blade Never open the blade guard or touch the rotating saw blade Saw blade may only be changed with the saw blade at a standstill and the machine disconnected from mains The adjusting screw Item 1 can also be used as a stop collar for the saw head Define the final position of the saw b...

Page 22: ...le saw The masonry saw may tip over if not set up correctly The table saw must be set up in in a stable position on even ground Check secure stand before startup Set up and clear the safety perimeter around the machine Loosen clamping lever Item 1 from the machine foot Lift up table saw on the handles Item 2 Place the machine foot by going down and secure the clamping lever Item 1 1 2 Safety perim...

Page 23: ...tandstill and the machine disconnected from mains NOTICE Cutting into the saw table Damage to saw table due to incorrectly set height of saw head The cutting table must be set correctly before cutting Check Saw blade dimension Set And check position of the saw head at standstill before cutting Adjust height and depth stop By releasing the lever Item 1 the height of the saw head can be adjusted so ...

Page 24: ... Remove front cover plate Item 1 of the saw blade guard Remove flange nut left hand thread with the wrench and Allen key Put flange and pressure plate aside Observe the following when inserting the saw blade All flange areas must be clean Rotational direction arrows on the saw blade and the blade guard Item 1 must match Only use diamond saw blades intended by the manufacturer Insert the saw blade ...

Page 25: ...in back injuries The table saw must be set up and dismounted by two people Transport position Machine feet are raised Wheel set is dismantled Water tray is emptied Lever height adjustment of the saw head is tightened Electrical connection is disconnected from the mains Cable holder of the electricity water supply is unplugged Saw head is locked in place Adjustment for mitre cuts is tightened ...

Page 26: ...ed loads The masonry saw must only be transported or crane lifted in the transport position By crane Lift machine on slings with sufficient carrying capacity to the handles Item 1 Lift carefully and observe the centre of gravity Determine expert instructors before the lifting process Use only suitable transport vehicle with sufficient capacity By hand Raise and move the machine on the handles Item...

Page 27: ...rd by uncontrolled movement of the saw head The saw head must be locked for transport Loosen screw ring one at a time and mount wheel set in the lowest position in the guides Lift table at front and push or pull to new location Loosen screw ring one at a time and mount wheel off the ground 1 ...

Page 28: ...d the operating panel of the table saw The table saw may only be operated by one person direct other people away from the cutting area or block off the area 5 2 Preparations for starting To be able to use the table saw safely and properly the following pre requisites must be fulfilled The masonry saw stands firmly on the table feet The wheel set is dismantled or lifted The table saw has been check...

Page 29: ...e adjustable side stop Item 5 Switch on masonry saw on the ON switch Item 4 Set the water volume via the control valve Item 1 on the saw blade guard After reaching the full power be the saw blade can slowly pushed by hand Item 2 or with the crank Item 3 against the clipping NOTICE Strongly polluted water reduces the life of the pump and the saw blade During frequent use change water several times ...

Page 30: ...the desired angle Place stone on the cutting table and set the adjustable side stop Item 5 Switch on the table saw with the ON switch Item 4 Set the water volume via the control valve Item 1 on the saw blade guard After reaching the full power be the saw blade can slowly pushed by hand Item 2 or with the crank Item 3 against the stone NOTICE Strongly polluted water reduces the life of the pump and...

Page 31: ...ector from the power supply Fold machine feet Remove wheel set or lock in a high position Lock cutting table Drain water tray and water cooling system Tighten levers for height and mitre An already frozen water pump must be thawed before use ...

Page 32: ...ing Cleaning To protect painted surfaces no aggressive cleaning agents may be used Do not wash the machine with a high pressure cleaner Lubrication Use only high quality grease which meets the specifications on lubrication nipples The lubricant used for the table saw is called Energrease LS2 BP Before each use Daily Weekly Monthly Visual inspection for recognisable damage and deficiencies Clean th...

Page 33: ...t be secured against activation by other people Never open the blade guard while the saw blade is still rotating The carriage of the saw head is equipped with an adjustment for the vertical play To correct a setting proceed as follows Tighten with a 3 mm Allen key the two front levelling screws Item 1 from the car to the game has been eliminated Repeat this procedure on the two rear adjusting pins...

Page 34: ... down The excess current trip switch is damaged Contact your local dealer for a replacement The high temperature trip switch is damaged Contact your local dealer for a replacement The control switch is damaged Contact your local dealer for a replacement Lubrication does not reach the The sprayer unit is clogged Remove the sprayer inside the disc cover and clean any deposits off of it The circulati...

Page 35: ...que in Nm Max tightening torque in Nm Max tightening torque in Nm M4 3 3 4 8 5 6 M5 6 5 9 5 11 2 M6 11 3 16 5 19 3 M8 27 3 40 1 46 9 M10 54 79 93 M12 93 137 160 M14 148 218 255 M16 230 338 395 M18 329 469 549 M20 464 661 773 M22 634 904 1057 M24 798 1136 1329 M27 1176 1674 1959 M30 1597 2274 2662 ...

Page 36: ...should be used as a proof of already performed maintenance and as a service book All warranty and service work must be entered as proof Machine type Serial number year of manufacture Date Performed maintenance or service works Date signature ...

Page 37: ...ond tools are marked in colours Depending on the application purpose and area tools are different To have the best results the parameters must match With this diagram the optimal cutting performance can be determined In the LISSMAC sales booklet the prices for the tools are determined This sales booklet can be obtained from the manufacturer at any time ...

Page 38: ...uide elements such as guide strips guide bushings guide rails rollers bearings anti slide plating Tension elements from quick coupling systems Flushing head seals Plain and roller bearings which do not run in oil bath Shaft sealing rings and sealing elements Friction and overload couplings braking equipment Carbon brushes collectors Easily dissolvable rings External potentiometer and manual switch...

Page 39: ...X 15 1 2 ON OFF SWITCH X 16 1 2 RELAY X 17 1 2 ELECTRICAL ENCLOSURE 18 1 2 POWER CONNECTION X 19 1 2 1029503 WATER PUMP X 20 1 2 1025548 WATER HOSE LONG X 21 1 2 MACHINE FOOT UPTAKE X 22 1 2 GUIDE PLATES 23 1 2 1029504 STOP PLATE SAW TABLE X 24 1 2 SAW TABLE COMPLETELY 25 1 2 1064079 ADJUSTABLE STOP X 26 1 2 1029505 DRIVE UNIT PACKAGE 1 X 27 1 2 1029506 DRIVE UNIT PACKAGE 2 X 28 1 2 ALUMINUM PROFI...

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Page 41: ...R UNIT X 19 2 2 TROLLEY 20 2 2 CABLE GLAND 21 2 2 STICKERSET SCALE X 22 2 2 HOLDING PLATE OUT SIDE 23 2 2 HARNESS ENGINE 24 2 2 ROTOR 25 2 2 ENGINE COVER X 26 2 2 1029517 SAW HEAD 27 2 2 1053145 SAW HEAD ENGINE KPL X 28 2 2 1029518 WATER HOSE SHORTLY 29 2 2 1062519 SEAL To prevent incorrect deliveries when ordering spare parts indicate the complete model designation year of manufacture and the mac...

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Page 44: ...ended for sawing components of mineral material by wet cutting Sawing of wood or metal is forbidden ATS 350 B 120 Cutting depth at 90 max 110 mm Cutting depth at 45 max 80 mm Cutting length 1200 mm Saw blade max 350 mm Saw blade holder 25 4 mm Output power max 2 2 kW 50 Hz 230 V Saw blade rotating speed 2800 1 min Water tank capacity min max 26 l 41 l Dimensions L W H in mm 770 1930 1350 mm Warran...

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