Lissmac ATS 450, Operating Manual

Page 1: ...1 44 ig OPERATING MANUAL MASONRY SAW ATS 450 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D 88410 Bad Wurzach Phone 49 0 7564 307 0 Fax 49 0 7564 307 500 lissmac lissmac com www lissmac com ...

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Page 3: ...49 0 7564 307 500 lissmac lissmac com www lissmac com Translation of the original operating manual Date of issue 08_2019 This operating manual must not be disclosed or reproduced in any form or its contents used without written permission to do so Breaches will result in claims for compensation All rights reserved in the event of patent registered design or design patent registration ...

Page 4: ...ious injuries The hazard symbol may give details of the danger CAUTION This signal word indicates a dangerous situation If the situation is not avoided the consequence will be medium and minor injuries The hazard symbol may give details of the danger NOTICE This signal word indicates a situation which may present a danger for property If the situation is not avoided the consequence will be propert...

Page 5: ...anual Wear goggles and ear protection Wear hand protection Unclamping is prohibited Warning about rotating saw blade Warning about dangerous electrical voltages Sound power level volume of the machine Direction of rotation of the saw blade Open the tap when the saw blade is running Remove the mains plug before transport or maintenance ...

Page 6: ...the machine for example Operation including setting troubleshooting whilst operating removal of production waste care disposal of media and consumables Maintenance servicing inspection and repair and or Transport In addition to the operating manual and the binding regulations for accident prevention which apply in the user s country and at the place of use the acknowledged rules for safe and corre...

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Page 8: ...al 14 2 Machine description 15 2 1 Designation of machine parts 15 2 2 Safety equipment 15 2 3 Technical Data 16 2 4 Scope of delivery 16 2 5 Sound power level 17 3 Commissioning 18 3 1 Connections and media 18 3 2 Tool selection 18 3 3 Setting up 19 3 4 Look the cutting table 20 3 5 Height adjustment of the saw head 21 3 6 Installation of the saw blade 22 3 7 Drive belts 23 4 Transport 24 4 1 Tra...

Page 9: ...ved for transport Any other use beyond this is considered improper use Intended use also includes compliance with the operating manual and compliance with the inspection and maintenance manual Unintended use Foreseeable incorrect unintended use Cutting without or with open blade guard Cutting without water Cutting wood plastic or metal Design modifications which alter the machine s safety or desig...

Page 10: ...absolutely essential for carrying out maintenance work 1 3 Personnel selection and qualifications general duties Only trained personnel over the age of 18 may be allowed to operate the machine independently All personnel must receive training in how to operate the machine Define the responsibilities of the personnel for operating setting servicing and maintenance work The operators must take care ...

Page 11: ...l with a maximum rotational speed less than the rated speed of the machine may be used Any defective or torn tools must be replaced immediately 1 4 3 Operation Do not adopt any procedures which are not completely safe Take action to ensure that the masonry saw is only used if it is safe and in functional condition Check the machine at least once per shift for external signs of damage and defects R...

Page 12: ... down for maintenance and repair work it must be marked to prevent it being switched on again unexpectedly Before cleaning cover or tape up all openings which for safety and functional reasons must be protected against detergent penetration The electric motors switches and plug connectors are particularly at risk Remove the covers masking tape completely after finishing the cleaning work Always re...

Page 13: ... Work on the electrical system may only be carried out by approved qualified and trained personnel The electrical equipment on a machine must be inspected and tested at regular intervals Defects such as loose connections and damage cables must be rectified immediately The machine must be marked to ensure that it will not be started by others 1 5 3 Dust Comply with any existing national regulations...

Page 14: ...t start the machine if it is damaged Damaged cables and plug connectors also pose a safety risk and must not be used In this case notify the manufacturer immediately If the machine is not to be started straight away after being on impact it must be protected from moisture and dirt Unused tools must be protected from moisture The segments installed around the saw blade must be protected from damage...

Page 15: ...head Item 4 Handles Item 12 Tool spanner Item 5 Eyebolt for table base adjustment Item 13 Adjustment of saw head Item 6 Wheel set Item 14 Water pump Item 7 Lock saw bench Item 15 Suspension point of the water pipe Item 8 Saw bench 2 2 Safety equipment Item 1 Saw blade Protective cover Item 11 Height adjustment of the saw head Item 10 ON OFF switch Emergency Stop switch and power supply Item 14 Wat...

Page 16: ...HP 230 V 2 2 kW Dimensions L W H in mm 1340 620 1350 mm Weight 86 kg The technical data given here are subject to change without prior notice 2 4 Scope of delivery Check the scope of supply for completeness If any items are missing contact your manufacturer immediately The delivery consists of LISSMAC Masonry saw ATS 450 Saw blade Ø 450 mm Water basin Water pump Universal bung wrench ...

Page 17: ...he workplace LpA 77 dB A 78 dB A 90 dB A 99 dB A Sound power level LwA 88 dB A 91 dB A 104 dB A 114 dB A The guaranteed sound power level is ATS 450 89 dB A The workplace related emission value refers to an eight hour work shift and is reduced accordingly with a low exposure duration The values were determined by the sound emission measurement The test was carried out without load with the largest...

Page 18: ...um rotational speed less than the rated speed of the machine may be used Any defective or torn tools must be replaced immediately Do not use untested or not approved tools e g cutting disks or circular saw blades Defective tools must not be used Selection of the saw blade All tools in the area of the diamond tools are colour coded Different tools are used depending on the application purpose and a...

Page 19: ...masonry saw can fall over if not set up correctly The masonry saw must stand firmly on the floor when it is in position and must not tip over Ensure secure positioning before starting the machine Remove the transport safety device Item 1 Loosen the eyebolt Item 3 and lift the masonry saw by means of the handholds Item 2 Fold the table leg Item 4 in and out and tighten the eyebolt Item 3 to secure ...

Page 20: ... of injury due to the loose cutting table Shearing or damage to the cutting table The cutting table must be removed for transport The cutting table Item 1 can be secured with the lock Item 2 The lock Item 2 must be raised in order to release it 1 2 ...

Page 21: ...tting table must be adjusted correctly before cutting Check the position of the saw head before cutting Adjust the position of the saw head The position of the saw head can be adjusted by loosening the levers Item 4 Adjust the height and depth stop The height adjustment of the saw head can be adjusted by loosening the lever Item 2 The neutral height saw blade Ø 450 mm is specified by the stop Item...

Page 22: ...by using the universal tool Remove the front sheet metal cover of the blade guard Remove the flange nut left handed thread by using the universal tool Remove the flange nut and the thrust washer and put aside When inserting the saw blade make sure that All location surfaces must be clean The rotation arrows of the saw blade and the blade guard must correspond Use only diamond saw blades supplied b...

Page 23: ...sive heating of the V belt pulleys with secondary failures Disassembly Blade guard Remove the front sheet metal cover of the blade guard Remove the flange nut left handed thread by using the universal tool Remove the thrust washer and the saw blade and put aside Remove all connecting screws Item 1 and put blade guard aside Inspection The drive belts can be controlled by pressing with the thumb Con...

Page 24: ... 2 Move with the crane CAUTION Risk of transport damages Transport damage due to defective or incorrect lifting equipment and incorrect attachment of the load Only use undamaged lifting equipment with an adequate load capacity Do not enter remain in the area below suspended loads The masonry saw can only be transported or moved in the transport position Only use lifting equipment with an adequate ...

Page 25: ...er if not set up correctly The masonry saw must stand firmly on the floor when it is in position and must not tip over The wheel set must be the lowest position for transport The wheel set must be removed directly after transport Loosen the spring cotter pin and mount the wheel set in the lowest position in the guides ...

Page 26: ...or injury by falling into the pit Ensure that the surface on which the machine is used for cutting has an adequate load bearing capacity When cutting ensure that the masonry saw and the personnel are not on the side to be cut off WARNING The following points have to be considered when cutting The operator who is responsible for cutting has to initiate the feed movement via a cutting table his area...

Page 27: ...chine may only be started when all the start preparations see chapter 5 2 Start preparations Start preparations have been completed The operation of the machine is prohibited if the start preparations are not complete A dry cut without water is prohibited Place the cut material on the cutting table and set the adjustable lateral stop Switch on the masonry saw via the ON switch Adjust the water qua...

Page 28: ...ork may only be carried out when the saw blade is at a standstill and the drive motor has been switched off WARNING Danger of injury due to rotating saw blade By touching the rotating saw blade clothes can be drawn in and cause amputation of limbs Close the blade guard immediately after cutting Stop the fuel driven motor and wait until the saw band reaches a standstill Release the lever Item 3 and...

Page 29: ...nsure not to cut into the lateral stop The lateral stop Item 1 can be set to the desired position by loosening the adjusting screw Item 2 6 DISASSEMBLY Disconnect the electrical connection from the power supply The table legs are folded The wheel set is disassembled or set up in the highest position The cutting table is secured Water basin and water cooling system are emptied The lever of the heig...

Page 30: ...of old engine oil with your disposal company in a proper manner and according to the environmental regulations Refer to the operating manual of the motor manufacturer supplied with each machine The safety and maintenance instructions must be strictly observed Lubrication To grease the lubricating nipples only use quality grease which meets the specifications The grease used on the floor saw is Ene...

Page 31: ...ble Switch defective May only be rectified by an electrician Motor defective Poor cutting performance Feed speed too high Cut with a lower feed speed Saw blade is to blunt Resharpen the saw blade with 10 15 cuts with sand lime stone Saw blade worn covering 2 mm Replace saw blade No water on the saw blade Pipe system is blocked Clean the pipe system Insufficient cooling water Clean the water screen...

Page 32: ... torque in Nm Max tightening torque in Nm Max tightening torque in Nm M4 3 3 4 8 5 6 M5 6 5 9 5 11 2 M6 11 3 16 5 19 3 M8 27 3 40 1 46 9 M10 54 79 93 M12 93 137 160 M14 148 218 255 M16 230 338 395 M18 329 469 549 M20 464 661 773 M22 634 904 1057 M24 798 1136 1329 M27 1176 1674 1959 M30 1597 2274 2662 ...

Page 33: ... to keep a record of maintenance work already completed and as a service record All maintenance and service work must be entered to create a full record Machine Type Serial number Year of manufacture Date Completed maintenance or service work Date Signature ...

Page 34: ...lour coded Different tools are used depending on the application purpose and area The parameters must be right in order to achieve the very best results With this diagram the optimum cutting performance can be determined More information about prices of the tools can be found in the LISSMAC sales brochure This sales brochure can be obtained from the manufacturer at any time ...

Page 35: ...raulic water electric and fuel systems Guide elements such as guide strips guide bushes guide rails rollers bearings and slide protection coatings Clamping elements on quick release systems Flushing head seals Plain and roller bearings which do not run in an oil bath Shaft sealing rings and sealing elements Fiction and overload couplings braking equipment Carbon bushes collectors Easy release ring...

Page 36: ... JSM 1012 15 1 36 203433 GUIDE ROLLER 1 37 203463 COMPRESSION SPRING 1 184 682112 SPLASH GUARD KPL 46 208846 SPLASH GUARD 1 47 609207 HOLDER SPLASH GUARD 1 48 300146 HEXAGON NUT DIN 934 10 0 GALVAN 1 49 300928 HEXAGON NUT DIN 980 20 0x1 5 GALVAN 1 50 609206 THRUST WASHER 1 53 609235 BEARING BOLTS 1 57 300274 WASHER STEEL DIN 6340 13 0 GALVAN 1 58 300574 SECURING DEVICE 12 0 GALVAN 1 59 300467 HEX ...

Page 37: ...ALUMINIUM END PIECE 1 12 208569 REAR ALUMINIUM END PIECE 1 14 609232 FRAME REINFORCEMENT 1 16 300362 CYLINDER HEAD SCREW DIN 912 8x45 GALVAN 10 9 1 17 300003 EYEBOLT DIN 580 8 0 GALVAN 1 18 609201 STRUT 2 19 300489 GRUB SCREW DIN 916 8x10 GALVAN 2 21 300273 HEXAGON NUT DIN 934 8 0 galvanised 1 22 300470 LOCK SCREW DIN 603 8x20 GALVAN 2 23 300096 RING NUT DIN 582 8 0 GALVAN 2 no Figure 680186 FRAME...

Page 38: ...6 609213 PRESSURE PIPE 2 87 203570 COMPRESSION SPRING 2 88 609314 PRESSURE SCREW 1 89 609224 STEERING PLATE 2 90 609394 STOP PIN 2 91 301175 LOCKING RING DIN 472 D 62 1 92 609381 SAW BLADE STORAGE COVER 1 93 300552 CYLINDER HEAD SCREW DIN 84 4x50 GALVAN 4 94 300254 WASHER STEEL DIN 125 A 4 3 GALVAN 4 95 404723 SWITCH COMPLETE 400V 1 96 300623 COUNTERSUNK SCREW DIN 7991 10x16 GALVAN 1 98 207672 PIP...

Page 39: ...1 300237 WASHER DIN 9021 8 4 GALVAN 1 142 300128 LOCKING SCREW M 8x12 GALVAN 2 144 211416 HANDLE RUBBER LISSMAC 1 145 609489 ROUND HANDLE 1 146 202653 KEY RING Ø 30 mm Stainless steel 1 147 200324 CHAIN C LINK DIN 5685 26 x 3 mm galvanised 0 29 m 1 148 212220 KEY RING Ø 40 mm VA 1 149 609386 BASE SUPPORT SHORT 1 150 609387 BASE SUPPORT LONG 1 47 681138 SAW FENCE COMPL 1 In order to avoid incorrect...

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Page 42: ...nenbau GmbH D 88410 Bad Wurzach Machine description The masonry saw is exclusively designed for sawing blocks of mineral material in wet process Sawing wood or metal is prohibited Masonry saw ATS 450 Depth of cut 150 mm Cutting length 600 mm Saw blade diameter 450 mm Saw blade clamp 25 4 mm Saw blade speed 1800 1 min Power 2 2 kW 230 V Guaranteed sound power level 89 dB A Measured sound level LwA ...

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