Livith METAL DRY GRAPH LINE, Manual

Page 1: ...MANUAL METAL DRY GRAPH LINE WWW Livith IT ...

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Page 3: ...8 23 27 29 30 31 INTRODUCTION SYSTEM DESCRIPTION SYSTEM PERFORMANCE INSTALLATIONGUIDE typeA PPE USER GUIDE RESISTANCE TO CORROSION ASSISTANCE DURING THE DESIGN PHASE REGULATORY STANDARDS DECLARATION OF CONFORMITY INSTALLATION GUIDEtypeC ...

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Page 5: ...ity for malfunctions related to the incorrect performance of these operations or to the improper use of the components of the devices in a way that is not in compliance with this Manual Should the technical information provided by us not be reflected during one of the operations please contact us immediately by visiting our website www livith it It is forbidden to reproduce this Manual even partia...

Page 6: ... system must be equipped with PPE and connection devices equipped with an energy absorber or other components compliant with UNI EN 355 2003 aimed at limiting the dynamic force of fall arrest within 6kN Its use by qualified personnel is strictly recommended All Livith S p A devices and systems have been designed as anchoring devices forming part of fall protection systems and therefore exclusively...

Page 7: ...g or poor capacity to absorb loads by load bearing structures intended to house the anchor devices For any assistance in this regard go to the website www livith it This manual contains instructions intended to inform about the correct assembly use and maintenance of Livith S p A anchor devices as well as the correct design of fall arrest systems Therefore it is essential to keep the manual for th...

Page 8: ...suitable measures and systems suitably designed according to current regulations The installation of the anchoring devices must be carried out far from high voltage cables electrical systems and have no connections neither with these nor with antennas or other systems that can enter into tension and act as conductors as the devices produced by Livith S p A can accidentally take on an electrical vo...

Page 9: ...load for rope splicing 0 8 0 8 Number of energy absorbers per line 1 1 Except for restrictions on the suitability of sheet metal and basic structures For lines of longer lengths contact Livith S p A SpA The Livith S p A products described in the following manual respect all the performance characteristics provided for Type C fall arrest anchors governed by the technical standards In order for thes...

Page 10: ...arantee a constant force on the anchors regardless of the amount of force acting on the system and the load history with which it is applied Even in the event of repeated falls with an already deformed dissipation system the energy absorber is able to ensure forces never exceeding The CFR system does not exempt the customers from a complete maintenance of the anchoring system following a fall even...

Page 11: ...single span In the case of multiple spans only the extreme anchors of the span in which the fall may occur will be solicited by forces acting in a different direction compared to the resting line Indicative multi span diagram Therefore the forces acting on the intermediate angular and end anchors as well as the respective stresses on the fixings must be assessed for each individual case according ...

Page 12: ...1 53 18 90 00 1 49 1 73 1 84 8 00 2 16 00 1 45 1 58 1 63 5 40 00 1 64 1 82 1 94 11 88 00 1 90 2 23 2 39 10 00 2 20 00 1 74 1 83 1 94 3 30 00 1 80 1 94 2 07 5 50 00 1 93 2 18 2 34 7 70 00 2 05 2 38 2 55 9 90 00 2 12 2 54 2 73 12 00 2 24 00 1 97 2 10 2 26 3 36 00 2 06 2 25 2 41 4 48 00 2 13 2 40 2 58 5 60 00 2 20 2 54 2 73 7 84 00 2 28 2 77 2 98 15 00 2 30 00 2 31 2 50 2 73 3 45 00 2 43 2 70 2 93 4 ...

Page 13: ...ION 4 operators 2 oper 3 oper 4 oper 2 7 0 7 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 13 0 14 0 15 0 1 2 1 7 2 2 Deflection m Span length m Deflection m Line length m 5m campate 8m 10m 2 7 3 2 3 7 0 7 10 0 20 0 30 0 40 0 50 0 60 0 70 0 80 0 90 0 1 2 1 7 2 2 12m 15m ...

Page 14: ...DRY GRAPH INTERMEDIATE ANCHOR Code Description Material AISI 304 Ergal stainless steel Suitable steps 478 mm Corrosion protection AISI 304 pickling passivation Weight 5 kg Quick Cross system to pass the anchor without disconnecting the device of mobile anchor Code Description LVFNE00 METAL DRY GRAPH END ANCHORS The Metal DRY GRAPH line cannot have angular deviations COMPONENTS OF THE TYPE C SYSTEM...

Page 15: ...m FNE0050 Cable 50 m FNE00XX Made to measure Cable Material AISI 316 L Stainless steel Section ø8mm Training 49 strands 7x7 Ends Free Fork ended Corrosion protection AISI 316 Stainless steel Line Weight 0 25 kg m TECHNICAL FEATURES For Livith S p A s Metal MLT Line the exclusive use of Livith S p A cables clearly identifiable with the appropriate marking is allowed Cable butting examples from page...

Page 16: ...erts 7075 aluminum Corrosion protection AISI 302 316 Position Line tensioner and absorber in case of a fall Weight 13 kg TECHNICAL FEATURES Livith S p A declines all responsibility for damage to things or people due to installation with elements or components from other manufacturers X4 COMPONENTS OF THE TYPE C SYSTEM ...

Page 17: ...001 Fast Grip Material Aluminum 6063 Position Anti sliding block Material Zamak Position Cable butting function TECHNICAL FEATURES TECHNICAL FEATURES SAFETY STOP FAST GRIP Livith S p A declines all responsibility for damage to things or people due to installation with elements or components from other manufacturers ...

Page 18: ...h S p A on the website www livith it The following procedure is the only one possible for assembling the Livith S p A Metal Dry Line and does not require forcing the devices At the end of the installation check that each part of the device is complete and intact Example INDICATIVE DIAGRAM Assembled Metal Dry Line The following procedure relating to the Metal Graph Line is an example for the assemb...

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Page 20: ...MBLY DIAGRAMS CLAMP FIXINGS as per relative instructions PLATE ASSEMBLY as per relative instructions CABLE ASSEMBLY ANCHORAGES VOLTAGE DISPENSER PHASE I CABLE ASSEMBLY ANCHORAGES TENSIONER PHASE II LINE TENSIONING ...

Page 21: ...21 WWW LIVITH IT SEE ASSEMBLY DIAGRAMS see pag 23 Cable splicing ...

Page 22: ...ivith S p A recommends achieving a normal stress value in the cable between Nmin 80 daN and Nmax 100 daN A reduced tension does not affect the functioning of the device Excessive tension does not improve the safety degree of the device After tensioning check the integrity of the fall indicator ...

Page 23: ...ASSEMBLY DIAGRAMS CABLE SPLICING CLAMPS CABLE SPLICING FAST GRIP Upper residual portion The following clamping devices are the only ones allowed for the butting of the Livith S p A cable INCORRECT ASSEMBLY CORRECT ASSEMBLY ...

Page 24: ...ETY STOP INSERTION Safety Stop is the component of the Metal Dry Graph line that allows stopping along the line of the mobile anchor point After the assembly operations described below it must not be able to slide along the cable ...

Page 25: ...ions present in this manual are respected Verifying that the fixing of the roof panel to the substructure is suitable for the stresses transmitted by the anchors is the task of a qualified technician We recommend that you refer to the instructions given in the panel manufacturer s manual ATTENTION THE PE478 PANEL MUST BE FIXED AS PER MANUFACTURER S INSTRUCTIONS Those responsible for the installati...

Page 26: ...04 Stainless steel Line Passivation RAL Line Weight 0 5kg SUMMARY TABLE OF METAL DRY TECHNICAL CHARACTERISTICS Max number of contemporary users 1 Max force exerted on the anchors 6 kN 1 Operator TYPE A INSTALLATION SPECIFICATIONS The Livith S p A Metal Dry Line offers users all the performance characteristics provided for TYPE A fall arrest anchoring systems governed by the regulations max 1 1 MET...

Page 27: ...er the installation date In DATE OF NEXT INSPECTION field enter the date of the next scheduled inspection Similarly in the event of a subsequent MAINTENANCE WORK fill in the plate again as follows In the DATE OF LAST INSPECTION field fill in the date of the inspection carried out In the NEXT INSPECTION DATE field enter the date of the next scheduled inspection To find out the frequency of periodic...

Page 28: ...Automatically at the scheduled deadlines the client and the installer will receive an email alerting them to the need to renew maintenance Oncethesystemisactivated evenunregistereduserswillbeabletoconsulttheassociated information such as a Roofing Technical Paper photos maintenance instructions and more on their electronic device by scanning the QRCODE For more information visit the website http w...

Page 29: ...deterioration if in synthetic fiber GUIDED TYPE ROPE Vertical clearance variable with the length of the device Risk of pendulum effect Rapid deterioration of the textile fiber rope Reduced ergonomics due to the need to support the sliding of the device along the guideline The anchoring to the cable of the Livith S p A Lines can be done through connectors with automatic closure and automatic or man...

Page 30: ... in any way to modify or compromise the performance and durability of the devices The installer must release a copy of the installation documentation to the client In this regard in order to facilitate the document compliance required by current legislation Livith S p A completes this manual with specific pre set and simple compilation forms relating to General information of the installation Data...

Page 31: ...ture with the involvement of a qualified technician the maintenance technician must issue a declaration of correct execution of the required maintenance intervention Extraordinary Maintenance The occurrence of some particular events such as unpredictable environmental conditions that may have changed or compromised the operation of the system such as lightning tornadoes earthquakes floods fires va...

Page 32: ...ally inspect the devices and the coverage parts where they are placed PHASEOFTHEVISUAL INSPECTIONOFTHESYSTEM Wear and presence of corrosion of device components Abnormal deformations of the rope or of the device components Deformation integrity of the fall arrest indicator Identifiability of components through the marking PHASEOF INSTRUMENTAL FUNCTIONAL INSPECTIONOFTHESYSTEM Inspect the devices an...

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Page 35: ...ev A September 2020 All indications given in this installation manual are considered valid except for printing and drafting mistakes obstructive errors or legal variations and are effective exclusively in the European Community ...

Page 36: ...Livith S p A S p A Legal Office Via G Berchet n 11 Padua info livith it www livith it Operational unit Via Adige n 2 Montespertoli FI 39 0571 606160 ...