LNS FOX WS 2 1020, Instruction And Installation Manual

Page 1: ...HINE TOOL PERIPHERALS LNS America Inc 4621 East Tech Drive Cincinnati Ohio 45245 USA 1 513 528 5674 LNS LNSamerica com www LNSamerica com INSTRUCTION AND INSTALLATION MANUAL FOX WS 2 170 330 700 1020...

Page 2: ......

Page 3: ...3 GENERAL SPECIFICATIONS 2 4 4 CURVE CHARACTERISTICS 2 4 5 ELECTRICAL SPECIFICATION 2 4 6 DIMENSIONS 2 5 CHAPTER 3 GENERAL DESCRIPTION 3 1 1 EQUIPMENT DESCRIPTION AND COMPONENTS 3 2 2 COMPONENT DESCRI...

Page 4: ...SERIES WS 2 F190054000 CHAPTER 7 SPARE PARTS 7 1 1 SPARE PARTS 7 2 2 SPARE FILTER KITS 7 2 3 COMPLETE SPARE PARTS LIST 7 3...

Page 5: ...CHAPTER 1 GENERAL INFORMATION 1 1 SERIES WS 2 F190054000 CHAPTER 1 GENERAL INFORMATION...

Page 6: ...All rights reserved The reproduction registration or disclosure full or partial of this Manual in any format and with any means whether mechanical photographic acoustic or other without LNS written a...

Page 7: ...time or further damage to the unit caused by use may upon the supplier s discretion reduce or entirely void the warranty The warranty is ex the supplier s factory or ex works unless otherwise specifie...

Page 8: ...ment to avoid damages Do not move the equipment when live Only use the foreseen hooking points to lift and handle the machine to avoid personal injuries or property damages No one should be near suspe...

Page 9: ...d be due to o The machine tool in which WS 2 is integrated o its interface with other equipment o operator interaction with the machine Assessment of risks associated with WS 2 o programming risks o o...

Page 10: ...in addition to identifying the machine contains data on weight power electric current draw and air flow rate C Label with filtration data for the main filter cartridge D Label indicating the impeller...

Page 11: ...lly explosive substances Extraction of solvents paint or other adhesive substances Extraction of acid or base substances or those with corrosive properties Personal safety unit integrity LNS is not li...

Page 12: ...1 8 CHAPTER 1 GENERAL INFORMATION SERIES WS 2 F190054000...

Page 13: ...CHAPTER 2 TECHNICAL DATA TRANSPORT 2 1 SERIES WS 2 F190054000 CHAPTER 2 TECHNICAL DATA TRANSPORT...

Page 14: ...S 2 500 Matricola Serial 1005 Anno Year 2015 I max A 1 00 Portata Air Flow m3 h 470 Potenza Power kW 0 37 Massa Weight kg 35 3 V Hz 400 50 LNS ITALIA s r l Via Mons Colombo 34 21053 CASTELLANZA VA Ita...

Page 15: ...ts proper handling are found on the individual packaging 2 2 Unit handling and transport Each unit is equipped with four fixed eye bolts that must be used exclusively for handling the machine during t...

Page 16: ...64 65 67 71 73 74 76 76 78 Rotation speed min 1 2740 3290 2790 3350 2850 3420 2855 3425 2855 3425 Weight kg 28 35 55 75 85 With absolute filter installed the capacity is reduced by 15 4 CURVE CHARACTE...

Page 17: ...425 242 99 25 68 420 102 332 x 382 x 9 WS 2 500 408 515 652 460 276 124 25 67 450 120 363 x 395 x 9 WS 2 1000 525 600 801 543 362 149 25 60 567 135 478 x 478 x 9 WS 2 1500 600 673 908 617 396 198 25...

Page 18: ...2 6 CHAPTER 2 TECHNICAL DATA TRANSPORT SERIES WS 2 F190054000...

Page 19: ...CHAPTER 3 GENERAL DESCRIPTION 3 1 SERIES WS 2 F190054000 CHAPTER 3 GENERAL DESCRIPTION...

Page 20: ...panel b Control pressure gauge c Dust hood d Oil discharge duct e Fastening hooks f Lifting eye bolts g Anti vibration mounts h Pre filter stage i Filter stage with centrifuge impeller 2nd stage j Ma...

Page 21: ...easing the latches make sure the unit is firmly secured to the supporting floor with special anti vibration mounts f Lifting rings for lifting equipment g Anti vibration mounts further reduce the vibr...

Page 22: ...3 4 CHAPTER 3 GENERAL DESCRIPTION SERIES WS 2 F190054000...

Page 23: ...CHAPTER 4 INSTALLATION AND USE 4 1 SERIES WS 2 F190054000 CHAPTER 4 INSTALLATION AND USE...

Page 24: ...iance with the following conditions 1 1 Minimum installation space To allow necessary maintenance to be done check that sufficient space is available as shown below A B C D WS 2 250 300 100 300 600 WS...

Page 25: ...CHAPTER 4 INSTALLATION AND USE 4 3 SERIES WS 2 F190054000 2 UNIT INSTALLATION POINT 2 1 Direct installation on the machine tool 2 2 Installation on carriage 2 3 Installation on floor rack...

Page 26: ...ening the unit found on the chart and drill four 9 holes on the machine tool enclosure If a flange adapter is used for extraction ducting make extraction and fastening holes as indicated in the dimens...

Page 27: ...d projected dust and metal chips Reduce the length of extraction ducting to a minimum For particularly long tracts of ducting support flexible extraction hose properly or use tracts of rigid pipes Ext...

Page 28: ...s on the screws and evenly tighten Adequately tighten the screws but without exceeding to avoid damaging the nylon washers Extraction fitting exploded diagram Install the gasket on the external ring I...

Page 29: ...rectly position the gaskets Gradually tighten the nuts and evenly tighten Adequately tighten the nuts but without exceeding to avoid damaging the nylon washers Extraction fitting exploded diagram Cap...

Page 30: ...equate dimensions if not found on the machine enclosure Secure the extraction fitting using the supplied nut and bolt set Drill 3 4 holes on the fitting base for oil drain Insert the extraction tube o...

Page 31: ...0 Install the clamp so that it covers the top of the flexible hose Tighten the clamp Make sure the clamp covers the top of the tube threading Insert the tube on the fitting secured to the machine tool...

Page 32: ...t and secure it with a metal clamp Secure the drainage bracket b in a suitable position using one or more screws Pass the drainage tube in the bracket so that it creates an S shape as illustrated in f...

Page 33: ...erge the end of the drainage tube in the liquid since two consecutive drainage traps could create re condensed liquid drainage problems Pre load the trap following the procedure below trap initiation...

Page 34: ...er a few seconds the oil coming out of the drainage tube indicates that the drainage trap has been properly preloaded j Release the latches and lift the top part of the extractor fan k Pour 200 300 cc...

Page 35: ...Power cord replacement Loosen the cable clamp on the back of the unit a Loosen the 4 front screws on the control panel and remove the front cover Insert the power cable until you reach the control pa...

Page 36: ...1 89 200 V 50 Hz 0 37 1 86 1 86 220V 60 Hz 0 44 2 04 2 04 230 V 60 Hz 0 44 2 04 2 04 400 V 60 Hz 0 44 1 18 1 18 460 V 60 Hz 0 44 1 09 1 09 WS2 1000 400V 50 Hz 0 75 1 70 1 70 230V 50 Hz 0 75 2 94 2 94...

Page 37: ...Note For special electrical plants remote controls disconnectors etc refer to the attached documents 400 V 460V star electrical connection 200 220 230 V triangle electrical connection Code Description...

Page 38: ...the needle position as indicated below a needle near zero no air flow This may be due to two causes The purifier is off OFF The pre filter is clogged b needle between 0 1 and 0 2 filters clean unit co...

Page 39: ...CHAPTER 5 MAINTENANCE 5 1 SERIES WS 2 F190054000 CHAPTER 5 MAINTENANCE...

Page 40: ...injuries to persons or damages to things unit maintenance must be done by specialised personnel in compliance with safety procedures Before reusing the nuts and bolts make sure they are in perfect con...

Page 41: ...ry clean the prefilter microexpanded metal with a brush open the velcro closure and remove the prefilter media remove any deposits inside the prefilter compartment avoiding removing the protective pai...

Page 42: ...th Velcro j Expanded metal positioning k Positioning top part l Filter closure with hand wheels 3 1 2 Oil prefilter version a Unscrew the lock hand wheels b Open the top c Remove the old filter and ga...

Page 43: ...ed not tightening too much make sure that the fitting between the prefilter and impeller case seal is clean close the movable part using the provided handle a Filter re positioning b Tightening filter...

Page 44: ...Initial press with clean filters 50 Hz 120 Pa 150 Pa 160 Pa 200 Pa 200 Pa Initial press with clean filters 60 Hz 150 Pa 180Pa 200Pa 250Pa 250 Pa Note The initial pressure values with clean filters are...

Page 45: ...e necessary to periodically clean the drainage ring and relative discharge slots following this procedure Release the latches and lift the movable part unscrew the knob and remove the knob unscrew the...

Page 46: ...ed extractor using the slot made on the hub during disassembly do not use the bottom or other parts of the impeller for leverage to prevent unbalancing of the impeller deposits must be completely remo...

Page 47: ...l adhere ensuring it is positioned perfectly along the perimeter a Removing seal b Surface cleaning c Seal application d Removing protection seal e Removing seal f Reassembly protective screen 4 3 2 I...

Page 48: ...able gland on the control panel secure the motor to the structure using the 4 bolts tighten the cable gland on the panel and make sure the rubber cable gland positioned on the support flange of the ma...

Page 49: ...integrity of casings sheaths and electric cables continuity of equipotential protection circuit integrity of the support structural parts of the motor impeller unit tightness of motor bolts tightness...

Page 50: ...5 12 CHAPTER 5 MAINTENANCE SERIES WS 2 F190054000...

Page 51: ...CHAPTER 6 TROUBLESHOOTING 6 1 SERIES WS 2 F190054000 CHAPTER 6 TROUBLESHOOTING...

Page 52: ...Contact our technical sales department Machine enclosure airtight If the problem is solved by slightly opening the machine tool door remove some covers or open ventilation holes in the appropriate pl...

Page 53: ...NG 6 3 SERIES WS 2 F190054000 Motor protector switch intervenes Excessive motor electric current draw or motor short circuits Find the causes of excessive current draw and correct them Replace the mot...

Page 54: ...owing indications scrupulously 2 1 Disposal of consumables Materials such as filters and seals that are dirty with oil must be disposed of in compliance with the laws in force on the matter of special...

Page 55: ...CHAPTER 7 SPARE PARTS 7 1 SERIES WS 2 CHAPTER 7 SPARE PARTS...

Page 56: ...e label found inside the unit on the electrical box WS 250 WS 500 WS 1000 WS 1500 WS 2000 Prefilter 1st stage TYPE E 350140000 TYPE E 350081000 TYPE E 350082000 TYPE E 350083000 TYPE E 350084000 TYPE...

Page 57: ...000 350477000 350481000 350491000 Pc s 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 4 1 1 1 1 1 1 WS 2 500 CODE 350001000 350317000 350021000 350025000 350029000 350033000 350037000 350041000 350046000 3500490...

Page 58: ...7 4 CHAPTER 7 SPARE PARTS SERIES WS 2...