3
4.2 HOW TO EXPEL AIR FROM THE PUMP UNIT
Air may enter the unit when the seals are replaced. Lift the control lever (H01) to the LOWER position, then
move the handle up and down for several times.
4.3 DAILY CHECK AND MAINTENANCE
Daily check of the pallet truck can limit wear and tear of the unit. Pay special attention to the wheels (P34,
AF06), the axles (AF08, AF10, AF15), the handle (H01), the forks (AF01) and lift and lower control.
4.4 LUBRICATION
Use motor oil or grease to lubricate all moveable parts.
5. GUIDETO SAFEOPERATION
For safe operation of the truck, please read all warning signs and instructions here and on the truck before
using this truck.
5.1
Do not operate the pallet truck unless you are familiar with it and have been trained or authorised to do
so.
5.2
Do not operate the truck unless you have checked its condition. Give special attention to the wheels,
the handle assembly, the forks, lift and the lower control.
5.3
Do not use the truck on sloping ground.
5.4
Never place any part of your body in the lifting mechanism or under the forks or load. Do not carry
passengers.
5.5
The operator should wear gloves and safety shoes for protection.
5.6
Do not handle unstable or loosely stacked loads.
5.7
Do not overload the truck.
5.8
Do not subject to unbalanced load, either side to side or along the length of the frame (refer to Fig. 2/B).
5.9
The capacity of the truck assumes an evenly distributed load with the centre of the load being at the
halfway point of the length of the forks (refer to Fig. 2)
5.10 Make sure that length of the forks matches the length of the pallet.
5.11 Lower the forks to lowest height when the truck is not being used.
5.12 At other specific conditions or places, the operator should operate the pallet truck carefully.
6. TROUBLESHOOTING
NO
TROUBLE
CAUSE
ACTION
1
The forks do not lift
to maximum height.
-Not enough hydraulic oil.
-Add more oil.
2
The forks do not lift
up.
-Not enough hydraulic oil.
-The oil has impurities.
-Discharge valve is out of
adjustment.
-Air in the hydraulic oil.
-Pour in more filtered oil.
-Change the oil.
-Adjust the setting screw (P50).
-Expel the air.
3
The forks do not
descend.
-The rod (P101) and the pump
cover (P02) are deformed
resulting from a seriously
unbalanced load.
-A part has been broken or
been deformed resulting from
unbalanced load.
-The setting screw (P50) is not
in the correct position.
-Replace the rod (P02) or pump
cover (P101).
-Repair or replace component.
-Adjust the setting screw (P50).
