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User’s Information Manual

1  

Maintenance schedule

6

Maintenance procedures

Appliance must be serviced and maintained

 WARNING

The appliance must be inspected and 
started annually at the beginning of the 
heating season by a qualified service 
technician.  In addition, the maintenance 
and care of the appliance designated on 
page 5 of this manual and explained on 
pages 6 through 7 must be performed to 
assure maximum appliance efficiency and 
reliability.  Failure to service and maintain 
the appliance and system could result in 
equipment failure, causing possible severe 
personal injury, death, or substantial 
property damage.

 NOTICE

The following information provides 
detailed instructions for completing 
the maintenance items listed in the 
maintenance schedule on page 5.  In 
addition to this maintenance, the 
appliance must be serviced and started up 
at the beginning of each heating season by 
a qualified service technician.

Check appliance area

 WARNING

To prevent potential of severe personal 
injury, death, or substantial property 
damage, eliminate all materials discussed 
below from the appliance vicinity and the 
vicinity of the appliance combustion air 
inlet.  If contaminants are found:

Remove products immediately from the 
area.  If they have been there for an 
extended period, call a qualified service 
technician to inspect the appliance for 
possible damage from acid corrosion.

If products cannot be removed, 
immediately call a qualified service 
technician to re-pipe vent and air piping 
and locate vent termination/air intake 
away from contaminated areas.

1.  Combustible/flammable materials -- Do not store 
 

combustible materials, gasoline or any other flammable 

 

vapors or liquids near the appliance.  Remove 

 

immediately if found.

2.  Air contaminants -- Products containing chlorine or 
 

fluorine, if allowed to contaminate the appliance intake 

 

air, will cause acidic condensate in the boiler.  This will 

 

cause significant damage to the boiler if allowed to 

 

continue.   

 WARNING

Failure to inspect the vent system as noted 
above and have it repaired by a qualified 
service technician can result in vent system 
failure, causing severe personal injury or 
death.

Check vent piping

1.  Visually inspect the vent piping to be sure it is 
 

unobstructed.  Inspect the entire length of the vent 

 

piping  to ensure piping is intact and all joints are 

 properly 

sealed.

2.  Call your qualified service technician if you notice any 
 problems.

Check relief valve

1.  Inspect the appliance relief valve and the relief valve 
 

discharge pipe for signs of weeping or leakage.

2.  If the relief valve often weeps, the expansion tank may 
 

not be working properly.  Immediately contact your 

 

qualified service technician to inspect the appliance and 

 system.

 WARNING

Follow the service and maintenance 
procedures given throughout this manual 
and in component literature shipped 
with the appliance.  Failure to perform 
the service and maintenance could result 
in damage to the appliance or system. 

 

Failure to follow the directions in this 
manual and component literature could 
result in severe personal injury, death, or 
substantial property damage.

Test low water cutoff (if installed)

1.  If the system is equipped with a low water cutoff, test the 
 

low water cutoff periodically during the heating season, 

  following the low water cutoff manufacturer’s 
 instructions.

Reset button (low water cutoff)

1.  Testing the low water cutoff shuts the unit off.   Press the 
 

RESET button on the low water cutoff to turn the unit 

 back 

on.

Check pressure/temperature gauge

1.  Make sure the pressure reading on the appliance 
 

pressure/ temperature gauge does not exceed 24 psi.  

 

Higher pressure may indicate a problem with the 

 expansion 

tank.

2.  Contact a qualified service technician if problem 
 persists.

Summary of Contents for 000 BTU/HR

Page 1: ...or flammable vapors are likely to be present WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a near by phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified instal...

Page 2: ...ndicates a potentially hazardous situation which if not avoided may result in property damage NOTICE indicates special instructions on installation operation or maintenance that are important but not related to personal injury or property damage Contents HAZARD DEFINITIONS 2 PLEASE READ BEFORE PROCEEDING 3 4 1 MAINTENANCE SCHEDULE 5 Maintenance Procedures 6 Appliance Must Be Serviced and Maintaine...

Page 3: ...ed by too much water velocity through the tubes and is not covered by the manufacturer s warranty see Boiler Flow Rates and Temperature Rise for flow requirements Checking equipment Upon receiving equipment check for signs of shipping damage Pay particular attention to parts accompanying the appliances which may show signs of being hit or otherwise being mishandled Verify total number of pieces sh...

Page 4: ...ll be installed in accordance with those installation regulations in force in the local area where the installation is to be made These regulations shall be carefully followed in all cases Authorities having jurisdiction shall be consulted before installations are made In the absence of such requirements the installation shall conform to the latest edition of the National Fuel Gas Code ANSI Z223 1...

Page 5: ... tank Check control settings Check wiring and connections Flame inspection stable uniform Check flue gas passageways Inspect and clean the burners Perform start up check out and performance verification per Section 6 Startup of the Solution Installation and Service manual If combustion or performance indicate need Clean heat exchanger Remove and wash burners ANNUAL START UP Owner maintenance see p...

Page 6: ...ontaining chlorine or fluorine if allowed to contaminate the appliance intake air will cause acidic condensate in the boiler This will cause significant damage to the boiler if allowed to continue WARNING Failure to inspect the vent system as noted above and have it repaired by a qualified service technician can result in vent system failure causing severe personal injury or death Check vent pipin...

Page 7: ...Solution Installation and Service Manual The discharge line must be terminated so as to eliminate possibility of severe burns or property damage should the valve discharge 2 Read the boiler pressure temperature gauge to make sure the system is pressurized Lift the relief valve top lever slightly allowing water to relieve through the valve and discharge piping 3 If water flows freely release the le...

Page 8: ...t has been under water must be replaced Operating Instructions 1 STOP Read the safety information first 2 Remove the control panel door 3 Set the thermostat to the lowest setting OFF 4 Turn off all electrical power to the appliance 5 This appliance is equipped with an ignition device which automatically lights the pilot DO NOT try to light the pilot by hand 6a 45 000 135 000 Btu hr models rotate t...

Page 9: ...hermostat to highest setting 3 Turn electric power ON 4 Pump relay pulls in to start pump 5 The ignition will begin sparking at the pilot 6 The ignition module will lock out after the trial for ignition period 7 Immediately call a qualified serviceman or installer to repair an ignition system that fails to lock out and properly shut down burner operation 8 After successful completion of the test r...

Page 10: ...10 NOTES ...

Page 11: ...NOTES 11 ...

Page 12: ...Revision Notes Revision A ECO C03746 initial release Revision B ECO C12077 reflects the update of ignition timing information on page 9 SBR USER Rev B 01 13 ...

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