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EGS-I&S-01

10

 CAUTION

Before manually operating the valve, make sure
that a drain line has been attached to the valve
to direct the discharge to an open drain.  Failure
to take this precaution could mean contact with
extremely hot water discharging from the valve
during this checking operation.

3.

After the water heater completes a heat-up cycle, check
the water temperature at a faucet.  Allow enough water
to flow to ensure that the water temperature reflects
the tank temperature. Adjust the water heater’s
temperature setting as necessary.

a.

Adjusting to a lower temperature setting will not
immediately affect water temperature. Draw
sufficient water or allow the water heater to sit
until a heat-up cycle is initiated.  Repeat step 3.

b.

Adjusting to a higher temperature may not
immediately affect water temperature. If a heat-
up cycle begins, return to step 3. If a heat-up
cycle does not begin, draw sufficient water or
allow the water heater to sit until a heat-up cycle
is initiated. Repeat step 3.

MAINTENANCE

The 

Single-wall Indirect is intended to provide a service

life of many years. Components that require service,
however, may be subject to failure.  Failure to use the correct
procedures or parts in these circumstances may make the
water heater unsafe.

The owner should arrange to have the following inspections
and simple maintenance procedure performed by qualified
service personnel at the frequencies suggested.

1.

Boiler and Domestic Water Piping (Annual) –

 Check

all piping for signs of leakage at joints, unions, and
shut-off valves.  Repair as needed.

2.

Temperature-Pressure Relief Valve (Annual)- 

The

temperature-pressure relief valve should be checked
to ensure that it is in operating condition. To check
the relief valve, lift the lever at the end of the valve
several times. The valve should seat properly and
operate freely. If water does not flow, remove and
inspect for obstructions or corrosion.  Replace with a
new valve of the recommended size as necessary.  Do
not attempt to repair the valve, as this could result in
improper operation and a tank explosion.  In areas with
poor water conditions, it may be necessary to inspect
the temperature-relief valve more often than once a
year.

If the temperature–pressure relief valve on the heater
discharges periodically or continuously, it may be due to
thermal expansion of water in a closed water supply system,
or it may be due to a faulty relief valve. Thermal expansion
is the normal response of water when it is heated.  In a closed
system, thermal expansion will cause the system pressure
to build until the relief valve actuation pressure is equaled.
Then the relief valve will open, allowing some water to
escape, slightly lowering the pressure.  Contact your water
supplier or local plumbing inspector on how to control this
situation.

ABOVE ALL, DO NOT PLUG THE TEMPERATURE
AND PRESSURE RELIEF VALVE.  THIS IS NOT A
SOLUTION AND CAN CREATE A HAZARDOUS
SITUATION.

3.

Anode Inspection and Replacement - 

This water

heater is equipped with multiple sacrificial anodes.
Anodes protect the glass-lined tank from corrosion
by sacrificing themselves through electrolysis.  When
the anode material is consumed, there is no more
protection and corrosion of the tank accelerates.
Inspection of the anode every year allows you to
identify a spent anode and replace.  Replace the anode
when its diameter is 3/8 of an inch, or every other
year, which ever is first.  Aggressive, very hot and
softened water causes rapid consumption of the
anode, requiring frequent inspections. Anodes are
available from your distributor or from the
manufacturer listed on the rating plate.

To inspect or replace an anode:

The anodes on this water heater are easily accessible
from the top of the heater making replacement simple
and quick.

a.

Turn the water heater electricity off for the
zone containing the Single-wall Indirect.
Flow water until the discharge is cool or
allow enough time for the potable water to
cool naturally. Connect a hose to the drain
valve.  Locate the hose’s discharge in an area
where any remaining hot water will not
cause any damage or injury.

Summary of Contents for EGS-I&S-01

Page 1: ...njury or substantial property damage CAUTION Indicates a potentially hazardous situation which if not avoided could result in death serious injury or substantial property damage NOTICE Indicates special instructions on installation operation or maintenance which are important but not related to personal injury hazards WARNING Indicates a potentially hazardous situation which if not avoided may res...

Page 2: ...required for this water heater This water heater meets or exceeds the ASHRAE IES 90 1b standards with respect to insulation and standby loss requirements CAUTION The maximum boiler water supply temperature to the indirect heat exchanger must not exceed 240 F 116 C WARNING It is the responsibility of the installing contractor to see that all controls are correctly installed and are operating proper...

Page 3: ...Pressure Relief Valves and Vacuum Relief Valves The combination temperature and pressure relief valve must be marked with a maximum set pressure not to exceed the maximum working pressure of the water heater The combination temperature and pressure relief valve must also have an hourly rated temperature steam BTU discharge capacity not less than the hourly rating of the water heater The supplied c...

Page 4: ...le formation Setting the water heater temperature at 120 F will reduce the risk of scalds Some states require settings to specific lower temperatures SACRIFICIAL ANODES Three sacrificial anode rods have been installed in the tank head to extend tank life The anode rods should be inspected annually to determine the amount of sacrificial decay and replaced when necessary to prolong tank life Water c...

Page 5: ...ot water demand is satisfied This option provides maximum delivery of domestic hot water Priority is recommended when a Boiler net output is 100 000 Btu per hour or less or b When boiler output required to satisfy domestic hot water demand is at least 50 of the boiler output required to satisfy space heating demand or c When an interruption in space heating can be tolerated during a long domestic ...

Page 6: ...Expansion Tank If the water heater is installed in a closed water supply system such as one having a back flow preventer in the cold water line provide thermal expansion control Contact the water supplier or local plumbing inspector for additional information MOVE THE WATER HEATER TO A PERMANENT POSITION BY SLIDING OR WALKING WATER CONNECTIONS WARNING FAILURE TO INSTALL AND MAINTAIN A NEW LISTED T...

Page 7: ... system Pipe and fittings between the boiler and Single wall Indirect must be diameter or larger CAUTION Maximum boiler water supply temperature to the indirect heat exchanger must not exceed 240 F 116 C Figure 1 Water Boiler Piping with Zone Valves Figure 2 Water Boiler Piping with Circulators 2 For a space heating system that utilizes CIRCULATORS refer to Figure 2 The Single wall Indirect connec...

Page 8: ...s shown and screw the aquastat clamp securely in the well groove The aquastat acts as a thermostat for zone control and should be wired accordingly Refer to the boiler or zone control manufacturer s instructions if any additional wiring is required The control is factory set at 120 F and care should be made to not rotate this dial while wiring the control Once electrical connections are complete s...

Page 9: ...g WATER TEMPERATURE ADJUSTMENT 1 The aquastat controls the maximum water temperature in the tank The differential is a fixed 5 F with a 160 F maximum setting set at the factory to 120 F Table 4 details the approximate relationship of water temperature and time with regard to scald injury and may be used as a guide in determining the safest water temperature for your applications 2 For the most ene...

Page 10: ...ecommended size as necessary Do not attempt to repair the valve as this could result in improper operation and a tank explosion In areas with poor water conditions it may be necessary to inspect the temperature relief valve more often than once a year If the temperature pressure relief valve on the heater discharges periodically or continuously it may be due to thermal expansion of water in a clos...

Page 11: ...ater electricity on for the zone containing the Single wall Indirect 4 Sediment Annual but harsh water quality may dictate more frequent service Depending on water conditions a varying amount of sediment may collect in the tank Levels requiring service are indicated by a small temperature difference in the supply and return lines See also Scale below Repeated flushing usually clears such material ...

Page 12: ...r or Clean or replace filter or strainer boiler supply strainer if used Aquastat set too high Lower aquastat setting See Operating Instructions Improper system plumbing Compare to plumbing in Water Connections Improper system wiring Compare to wiring in Electrical Connections Aquastat setting too low Adjust aquastat to higher setting See Operating Instruction Undersized boiler with no Rewire for p...

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