Loctite 97006, Operation Manual

Page 1: ...R START CONT bar psi 97006 EQUIPMENT Operation Manual Digital Syringe Dispenser Part Number 97006 ...

Page 2: ... START CONT bar psi 97006 90 260 VAC 47 63 Hz 2AM P in XS1 XS1 Start Loctite Ireland Ltd Made in Germany cat no 97006 11 25 24 23 12 13 14 15 16 17 18 19 20 21 22 1 7 8 9 10 2 3 4 5 6 START CONT bar psi ...

Page 3: ...ons 2 2 Theory of Operation 2 3 Functional Sequence 2 3 1 Time Controlled Mode 2 3 2 Continuous Mode 3 Technical Data 3 1 Energy Requirements 3 1 1 Electrics 3 1 2 Pneumatics 3 2 Connections and Dimensions 3 3 Other Data 4 Installation 4 1 Environmental Conditions 4 2 Space Requirements 4 3 Placement 4 4 Basic Settings of the Unit 4 5 Connecting the Unit Contents ...

Page 4: ...Mode 5 2 2 2 Continuous Mode 5 3 Changing the Syringe 5 4 Shutdown 5 5 Returning to Operation 6 Care and Maintenance 6 1 Care 6 2 Maintenance 7 Troubleshooting 8 Documentation 8 1 Pin Connections for Foot Switch Cable 8 2 Accessories and Spare Parts 9 Declarations of Conformity 9 1 Declarations of Conformity 9 2 Warranty 9 3 Service Representative Contents ...

Page 5: ...er to the corresponding position numbers in the illustration on the front fold out page see Section 2 1 The point emphasizes an instruction step Instruction steps in the illustrations are indicated with arrows When several instruction steps are indicated in an illustration the shading of the arrow has the following meaning Black arrow 1st step Grey arrow 2nd step White arrow 3rd step 1 2 Items Sup...

Page 6: ...th can result Observe general safety regulations for the handling of chemicals Observe manufacturer s instructions Request a safety data sheet for the product used Always wear goggles when operating with pressurized air 1 4 Usage The Loctite Digital Syringe Dispenser 97006 is suitable for the exact application of Loctite brand products at manual workstations such as in workshops laboratories and i...

Page 7: ... 0 01 to 99 9 s 3 Button Button for the storage of the new values set for the dispensing time s and the dispensing pressure bar or psi When the indication of the dispensing time s in the digital display blinks the indicated dispensing time is stored by pressing button and the display stops blinking For an error message P Pr re es ss s 0 0 8 83 3 N NO OK K with beeping the error message is acknowle...

Page 8: ...o time controlled mode with storage of the dispensing time by pressing button The LED in button extinguishes The indicated dispensing time is stored and the display stops blinking 7 Vacuum Control Control for pulling a vacuum in the syringe With this vacuum the product is sucked back during dispensing pauses to prevent dripping Turning in the counter clockwise direction The vacuum action is increa...

Page 9: ...only with Luer Lock tip caps 17 or end caps 13 16 Dispensing needle 17 Luer Lock Tip Cap 18 Pencil Holder 19 Power Cord 20 Foot Switch Functions is the same manner as button 21 Pneumatic Connection P in 22 Exhaust Air Silencer When necessary can be replaced with a micro filter or a hose connection to collect the exhaust air 23 Power Fuse Removal of safety devices or making them inoperable can resu...

Page 10: ...r message on the digital display see Chapter 7 By means of air pressure on the plug 14 in the syringe 15 the product is transported to the dispensing needle 16 The built in vacuum regulator prevents dripping of the product during pauses in dispensing 2 3 Functional Sequence 2 3 1 Time Controlled Mode Also see Section 5 2 2 1 Activation time of the start switch Duration of the start signal Dispensi...

Page 11: ...gulator Accessory Order No 985397 Regulation range of the pressure regulator 0 00 7 00 bar 0 00 100 psi Pressure indication 0 00 7 00 bar 0 00 100 psi 3 2 Connections and Dimensions Power connection cold appliance coupl IEC 320 acc to VDE 0625 Pneumatic hose size Internal dia 4 mm external dia 6 mm Dimensions W x H x D 145 x 230 x 260 mm 3 3 Other Data Protection grade IP 33 acc to VDE 0470 Part 1...

Page 12: ...r the product can enter and contaminate the control unit Place the control unit in a raised position Do not hold the syringe 15 in an elevated position or with the tip pointing upward In work pauses press the hose clamp 11 closed Hold the syringe correctly for uniform application of the product Installation 4 R START CONT bar psi 97006 300 mm 80 45 145 mm 260 mm 230 mm min 150 mm R 97006 ...

Page 13: ... 60 VAC 47 63 Hz 2AM P in XS1 XS1 Start Loctite Ireland Ltd Mad e in Ger man y cat no 97 006 P in Installation 4 4 4 Basic Settings of the Unit 4 5 Connecting the Unit Use only the cable and hose sets supplied R START CONT bar psi 97006 ...

Page 14: ...est a safety data sheet for the product used Close the tip of the syringe 15 with the Luer Lock tip cap 17 Hold the syringe 15 at an angle to prevent air bubbles during filling Fill the product into the syringe 15 Insert the plug 14 into the syringe 15 Depending on the dispensing task fill several syringes 15 at the same time Store filled syringes 15 only with Luer Lock tip caps 17 and end caps 13...

Page 15: ...s button to switch to continuous mode see Section 5 2 2 2 Press and hold button or the Foot Switch 20 until the product flows free of bubbles from the dispensing needle 16 Press button to switch off continuous mode If the product drips out of the dispensing needle 16 Turn the vacuum regulator 7 counter clockwise until the dripping stops Do not continue turning after the dripping has stopped When a...

Page 16: ...th beeping is eliminated Press button or the Foot Switch 20 to check the dispensed quantity If the dispensed quantity is too small Increase the dispensing pressure and store Check the dispensed quantity again Repeat this sequence until the desired dispense quantity is roughly achieved When the desired dispense quantity is roughly achieved Set the exact dispensed quantity by changing the dispensing...

Page 17: ...ntil the dispensed quantity is roughly achieved When the dispense quantity is achieved too slowly Increase the dispensing pressure and store Check the dispense quantity again Repeat this sequence until the desired dispense quantity is roughly achieved Switch back to time controlled mode without storage of the dispensing time by repeated pressing of button The LED in button extinguishes In the digi...

Page 18: ...he syringe must be purged of air Hold the syringe 15 over a container since product will flow out Press button to switch to continuous mode see Section 5 2 2 2 Press and hold button or the Foot Switch 20 until the product flows free of bubbles from the dispensing needle 16 Press button to switch off continuous mode Continue dispensing with the stored values or readjust the dispense quantity accord...

Page 19: ...the used syringes 15 and dispensing needles 16 in an environmentally correct manner 5 5 Returning to Operation Switch the power switch 10 to the position I ON The previously stored values are visible in the digital display Press button or the Foot Switch 20 to check the dispense quantity Continue dispensing with the stored values or readjust the dispense quantity according to Section 5 2 2 Returni...

Page 20: ...neral safety regulations for the handling of chemicals Observe manufacturer s instructions Request a safety data sheet for the product used Recommended cleaning agents for Anaerobic UV curing and Chipbonder adhesives Loctite brand cured adhesives cannot be removed with the solvents that are permitted to be used at the present time Fluid adhesive residues can be removed with various solvents ACETON...

Page 21: ...regulator 9 was unintentionally changed by more than 10 Dispensing pressure was set to a new value of more than 10 Leak in the system Vacuum regulator 7 is set too low Exhaust air silencer 22 is clogged Check the power voltage Switch power switch 10 to position I ON Check replace fuse 23 Replace power cord 19 Contact Henkel Service Check pneumatic supply Contact Henkel Service Adjust dispensing pr...

Page 22: ...ed until repaired by Henkel Service Contact Henkel Service Contact Henkel Service Switch the power switch 10 to the position O OFF Tighten the screws of the plug Switch the power switch 10 to the position I ON Replace the Foot Switch 20 To test alternative use button Contact Henkel Service Contact Henkel Service START Documentation 8 8 1 Pin Connections for Foot Switch Cable 1 2 2 1 S1 3 4 5 6 7 8...

Page 23: ... Dispense Needle PPC22GA 50 pcs box ID Size 0 41 mm blue 98393 4 Dispense Needle Stainless Steel Standard SSS especially for low viscosity and UV curing products Dispense Needle SSS15GA 50 pcs box ID Size 1 37 mm amber 98396 Dispense Needle SSS18GA 50 pcs box ID Size 0 84 mm green 98398 Dispense Needle SSS20GA 50 pcs box ID Size 0 58 mm pink 98400 Dispense Needle SSS25GA 50 pcs box ID Size 0 25 mm...

Page 24: ...24 Declarations of Conformity 9 9 1 Declarations of Conformity ...

Page 25: ...he Products including where products parts or attachments for use in connection with the Products are available from Henkel the use of products parts or attachments which are not manufactured by Henkel no claim shall be allowed No Products shall be returned to Henkel for any reason without prior written approval from Henkel Products shall be returned freight prepaid in accordance with instructions...

Page 26: ...2 7 1 3 4 5 31 8 mm 30 0 mm 12 7 mm 56 1 mm 38 6 mm 6 ...

Page 27: ...ion 1001 Trout Brook Crossing Rocky Hill CT 06067 3910 Henkel Automotive Technology Center 2455 Featherstone Road Auburn Hills Michigan 48326 Henkel Canada Corporation 2225 Meadowpine Boulevard Mississauga Ontario L5N 7P2 Henkel Ltda Brazil Av Prof Vernon Krieble 91 06690 11 Itapevi São Paulo Brazil Henkel Capital S A de C V Calz de la Viga s n Fracc Los Laureles Loc Tulpetlac Ecatepec Edo de Méxi...