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Maintenance Service and Trouble Shooting   

many joints and sealed surfaces in a 

 

There   are   so   

refrigerator ,accordingly ,quite a lot potential leak points do exist in the   
system .In troubleshooting ,pay attention to those parts that are liable to   
leak ,check main connection points for oil seepage and tubing for cracks .If   
there is no severer leak point ,charge the system with nitrogen and detect   
leak points with the commonly adopted method ,repair   
them ,evacuate ,charge the system with refrigerant ,and then turn on the   
refrigerator to make a test run .   

2)      Too much refrigerant charged into the system   
Analysis of Trouble   
a)      In case the amount of refrigerant charged into the system exceeds   

its nominal capacity ,the superfluous refrigerant will of course take some   
space of the evaporator ,thus reducing its heat-dissipation area and hence   
the refrigerating efficiency of the system .The abnormal phenomena   
caused by this reason are as follows :the gas suction and exhaust   
pressures are generally higher than their respective normal values ,the   
temperature of its condenser is higher and the electric current of the   
compressor rises ,loose frost forms on the evaporator ,the refrigerator   
temperature drops slowly ,and frost appears on the gas return tube .   

b)      In case excessive refrigerant has been charged, the liquid   

refrigerant that cannot evaporates in the evaporator will return to the   
compressor ,and thus a phenomenon of "liquid striking" will occur .The   
liquid refrigerant evaporates and effervesces as soon as it flows into the   
refrigerating oil at the bottom of compressor .If the condition is   
severe ,foams will fill all over inside the compressor housing and be sucked   
by the piston ,causing damage to the components of compressor .   

Remedy   
According to the operating procedures, it is mandatory to turn the 

achine off ,and several minutes later ,open the refrigerant charging tube   
and et the refrigerant escape from it ,replace the dry filter ,recharge   
refrigerant after evacuating ,and then seal the charging port .   

3)      There is air left in the refrigerating system   
Analysis of Trouble   
Residual air in the refrigerating system will reduce its refrigerating   

efficiency .The prominent phenomena are the increase in its gas suction   
and exhaust pressures (however ,the gas exhaust pressure will not exceed   
its rated value ),obvious increase in temperature in the segment from the   
compressor outlet to the condenser inlet .Because there is air in the   
system ,both the gas exhaust pressure and temperature will rise ,and   
moreover ,the gas flowing sound is intermittent and obviously louder .   

Remedy   
After shut down for several minutes ,open the tubing ,evacuate it and   

then recharge the system with refrigerant .   

4)      Low efficiency of compressor   

 

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Summary of Contents for LUL55W13E

Page 1: ...Refrigerator Service Manual Models LUL55W13E Features Energy efficiency Micro foam technology Low noise operation Thick insulation for energy efficiency Latest No 2 micro biological technology 0...

Page 2: ...code illumination and Series Introduction 2 3 Specifications 3 4 Safety precautions 4 5 Function Schedule 7 6 System Flow Chart 8 7 Circuit Diagram 9 8 Maintenance Service and Trouble Shooting 10 9 E...

Page 3: ...5W13E 133 Color White Power Supply V Hz 220 240V 50HZ Rated Input Power W 70 Power Consumption kW h Y 91 Net Weight kg 30 5 Gross Weight kg Unit Dimension D W H mm Packing Dimension D W H mm Container...

Page 4: ...Safety precautions Safety precautions 4...

Page 5: ...Safety precautions 5...

Page 6: ...Safety precautions 6...

Page 7: ...Function Schedule Function Schedule Energy efficiency Micro foam technology Low noise operation Thick insulation for energy efficiency 7...

Page 8: ...System Flow Chart System Flow Chart 1 Schematic diagram of System Flow Chart 2 Brief Description of System Flow Chart The refrigerant flows in the sequence 1 2 3 4 5 1 8...

Page 9: ...Circuit Diagram Circuit Diagram 1 Schematic Circuit Diagram 9...

Page 10: ...ower NO Check and repair according to the section of the compessor doesn t work YES If compressor can run naturally and temperature raising of condenser is very low YES NO Refrigerant leak check and r...

Page 11: ...capacity insufficient NO Check and repair according to the section of Cooling capacity is insuffcient YES 1 The thermostat was set at the coldest position 2 The ambient temperature is very high or th...

Page 12: ...ing 3 Cooling capacity is insufficient Cooling capacity is insufficient Is the ambient YES temperature low than 16 C Check the therostat is correct YES NO Does the refrigerant leak siowly Adjust and i...

Page 13: ...he power source and power cord NO Repair YES YES Is the ambient temperature low than 16 YES Check the therostat is correct Adjust and instruct consumer how to use Does the control panel has 220V power...

Page 14: ...the pressure difference is still greater after the compressor has just stopped running the refrigerant will flow for a certain time therefore this sound is a normal phenomenon 2 A click sound can oft...

Page 15: ...efrigerator locations and natures of troubles should be determined according to their respective features therefore experience in servicing is very important to troubleshooting Service technicians wit...

Page 16: ...d by a sound similar to water flowing this is the sound produced by the normal circulation of refrigerant within the evaporator In case only the gas flowing sound can be heard and there is no water fl...

Page 17: ...y due to a certain trouble With this method you can reject some suspicious troubles and finally make a correct judgment 7 Analysis of Troubles and Troubleshooting A Poor Refrigerating Effect The so ca...

Page 18: ...essive refrigerant has been charged the liquid refrigerant that cannot evaporates in the evaporator will return to the compressor and thus a phenomenon of liquid striking will occur The liquid refrige...

Page 19: ...ator regularly if you fail to do so the frost layer on the evaporator tubing will become thicker and thicker Heat conduction will be severely affected when the whole tubing is wrapped with a transpare...

Page 20: ...rant and seal the charging port B No Refrigerating The phenomenon that the compressor runs normally but no frost or only a little frost appears on the evaporator and the refrigerator temperature does...

Page 21: ...t these phenomena will appear intermittently sometimes the refrigerator works well and sometimes not well In order to determine whether it is clogged with ice heat the suspicious points with hot water...

Page 22: ...gging with dirt 3 Troubles of Compressor a Breakage of gas suction and discharge valve blocks Analysis of Trouble The compressor works by means of the opening and closing of gas suction valve and disc...

Page 23: ...he system Analysis of Trouble The residual air in the system will circulate together with the refrigerant in the system The major symptoms caused by this residual air is higher gas discharge pressure...

Page 24: ...er supply c Abnormal thermal protection Analysis of Trouble The compressor current is within its normal range but the thermal protector actuates repeatedly Remedy Replace the thermal protector with a...

Page 25: ...he user for buying a stabilizer so as to step up the voltage thus normal operation can be achieved 3 Check the thermal relay to see whether its contacts are closed Analysis of Trouble The contacts of...

Page 26: ...caused mostly by poor lubrication such ad insufficient quantity of lubricant clogging in the lubricant oil line or intermittent lubricant oil supply Dirt and other impurities in the lubricant oil will...

Page 27: ...rated value the thermostat won t work thus the compressor runs continuously When the evaporation temperature in the system is too high the temperature sensing agent in the temperature sensor is also h...

Page 28: ...up intensively measure the resistance between the power cord plug and the case body with an avometer the reading will be zero 0 in the worst case the fuse will be blown Check the 3 prong outlet to se...

Page 29: ...tion becomes weake or vanishes If the refrigerator has not been levelly placed put a level meter on its top table and adjust the leveling screws on its legs In case noise occurs from the compressor st...

Page 30: ...1 7 hin 4 8 OverloadProtecor 1 9 Starter 1 10 StarterCover 1 11 RelayBand 1 11 5 025E 11 ToppingScrew 2 12 501108330001 Cabinet 1 13 5 025E 11 ToppingScrew 2 14 501108330013 cover 2 15 502905040039 T...

Page 31: ...0007 galssshelves 2 30 503603040015 galssshelves 1 31 5 01111E 11 VegatableBox 1 32 501111340007 doorupcoverboard 1 33 501112840001 buffer 1 34 501123110005 core plug 1 35 501208330005 door panel 1 36...

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