logitrans ELFRRE, Manual

Page 1: ...REEL ROTATOR ELFRRE ELFSRRE ELFRRM ELFSRRM ...

Page 2: ...tion year Serial no a has been manufactured in conformance with the stipulations of the Directive no 2006 42 EC Directive no 2014 30 EC Directive no 2014 35 EC b has been manufactured in conformance with the stipulations of the standard EN ISO 3691 5 Responsible for the technical dossier Name Gitte Kirkegaard Address Hillerupvej 35 DK 6760 Ribe Signature Gitte Kirkegaard CEO Logitrans A S Ribe 20 ...

Page 3: ...ed 13 3 8 4 Setting of stop position 14 3 8 5 Deleting stop positions 14 4 0 Optimum safety 15 4 1 Safety regulations 15 4 2 Rotation range 16 4 3 Driving loaded 16 4 4 Rotation with load 17 4 5 Emergency stop 17 5 0 There must be a current supply 18 5 1 Fuses replacement 18 5 2 Wirring connections 18 6 0 Long live Reel Rotator 19 6 1 Lubrication and hydraulic oil 19 6 2 Oil change 19 6 3 The hydr...

Page 4: ...he product Risks with improper use The Reel Rotator is manufactured in accordance with safety directives Among the subjects dealt with in this Instruction Manual are Therefore please read this Instruction Manual carefully 1 0 Before the first lift ...

Page 5: ...e control 7 Reel Carriage 8 Gripping arm 9 Name plate serial number 10 Instrument board Battery indicator Charging plug internal or external charger Plug for extra equipment 12V maximum 15 Amp To release the brake 1 Pull 2 Push Released position Braked position 2 0 Functions and identifications ...

Page 6: ...on 0 To continue the rotation function from 0 the rotation switch has to be released and activated again in the requested rotation direction To lower the reel carriage fully the reel carriage has to be placed in position 0 Soft acceleration deceleration The Reel Rotator has soft acceleration deceleration with the following benefits The reel rotation stops precisely The gear is protected because su...

Page 7: ...e The reel carriage can be locked for each 90 ATTENTION Check that the load is placed in the load center and is properly locked before rotating 3 2 2 ELFRRM ELFSRRM Manual rotation Conditions for rotation Center of the gripping arms is lifted at least ELFRRM 825 mm ELFSRRM 750 mm 3 0 How to operate Reel Rotator ...

Page 8: ...fting lowering the reel carriage reel Rotating the reel carriage reel Clamping fastening Opening releasing 3 4RemotecontrolMR 1 Lifting Lowering Clamping ELFRRM ELFSRRM The remote control is used for Lifting lowering the reel carriage reel Clamping fastening Opening releasing 3 0 How to operate Reel Rotator ...

Page 9: ...l is set from factory 400 mm to the middle of the gripping arms 3 5 Remote control Lift and lower Rotation Lift Lower Press c to lift Press d to lower Rotation ELFRRE ELFSRRE Press to rotate in the direction of the arrow The rotation is set to rotate continuously from the factory The load can be rotated 360 3 0 How to operate Reel Rotator ...

Page 10: ...ible to use three points clamping By adjusting the shown supporting plate so that it supports the reel it can be prevented that the reel moves between the two plates that primarily fasten the reel The supporting plate can also be set as stop for a certain reel diameter 3 0 How to operate Reel Rotator ...

Page 11: ... lamp lightens B the clamping force is not sufficient Releasing Press both buttons at the same time to open the gripping arms Note As a safety precaution the gripping arms can only be opened when the lifting system is without pressure 3 0 How to operate Reel Rotator ...

Page 12: ...User Interface LUI 1 home display is shown 1 Position of the Gripping arms With green arrow horizontal 0 With red arrow programmed angle 2 Settings 3 7 User Interface LUI 1 Reel Rotator User Interface LUI 1 for Setting speed for rotation Setting up to three stop position angles in both rotation directions 3 0 How to operate Reel Rotator ...

Page 13: ... is shown 1 Use to adjust the speed 2 Use to accept cancel the choice and return to Setup display 3 8 2 Display for Setup At home display press Setup and the following is shown 1 Speed SPEED 2 Angle stop STOPS 3 Service SERVICE 4 Output data LOG 5 Home display HOME 3 0 How to operate Reel Rotator ...

Page 14: ...ions angles 3 8 4 Setting of stop position From the factory the reel carriage is set to rotate continuously When the reel carriage have rotated 360 the machine stops rotating If you want rotation to continue it is necessary to release press the rotation switch on the remote control again It is possible to set up to three stop positions angles for rotation in both directions If the machine is set w...

Page 15: ...ransport the reel carriage shall be raised as little as possible Transport with raised reel carriage should be made over the shortest possible distances and at low speed Do not exceed the permitted capacity of the product Check that the chains lift equally They shall be equally tight when the reel carriage is loaded Chains and chain bolts must not be damaged Chains that have become permanently str...

Page 16: ...LFRRM ELFRRE Below this range it is only possible to raise lower the reel carriage in position 0 4 3 Driving loaded The Reel Rotator is designed for use on even and level floor During transport the reel carriage shall be raised as little as possible Transport with raised reel carriage should be made over the shortest possible distances and at low speed 4 0 Optimum safety ...

Page 17: ...e whole working area so that the rotation movement can be stopped before the reel touches the floor the items or persons in the working area 4 5 Emergency stop The Reel Rotator has an emergency stop When activating the emergency stop the main current supply is switched off The movement of the reel carriage stops immediately when activating the emergency stop 4 0 Optimum safety ...

Page 18: ...tion Replacement The old fuse is to be removed and replaced by a new one of the same size Find out why the fuses blow 5 2 Wirring connections Many operational disturbances are caused by bad connections in the elctrical circuit Make sure that the connections are in order Check connections regularly for damage at insulating caps or bad connections at plugs etc Verdigris must be removed from cable pl...

Page 19: ... are treated with grease The hydraulic system is filled with hydraulic oil of viscosity class ISO VG 15 An additive is added to the oil The concentrate reduces friction and wear and protects against corrosion Pre mixed hydraulic oil with additive is available from the dealer The oil is suitable for use in the temperature range 10 to 50 C A thinner oil is recommended for temperatures lower than 10 ...

Page 20: ... load of 10 minutes S2 10 minutes This means that the motor is allowed to operate with the maximum load for 10 minutes Hereafter it has to be cooled down to normal temperature Note The motor will be damaged by superheating if it operates for a longer time or if it is not cooled down 6 4 Reel carriage adjustment Two of the rollers on the reel carriage are mounted on eccentric pins so that they can ...

Page 21: ...inder before the mast rolls touch the top stop After having adjusted the chains Check that the reel carriage is placed horizontally The nuts pos 18 are to be adjusted nut M12 key width 19 mm 6 6 Adjustment of steering wheel chains Set the handle in its middle position Adjust the nuts 1 2 3 and 4 and bring the wheels into parallel 6 0 Long live Reel Rotator ...

Page 22: ...The following 1 5 to 2 5 turns of the screw will be a tightening of the spring C 3 When a larger resistance appears make 0 25 turn counterclockwise and the counter nut B will be tightened 4 Lift the carriage to the top position and when lowering it has to slide to the bottom If this is not the case loosen screw A make c 0 5 turn counterclockwise and repeat point 4 6 0 Long live Reel Rotator ...

Page 23: ...the reel carriage 2 Loosening the gear motor A1 3 Loosening chain wheel B1 4 Turning the nut B2 so that the large chain is tensioned until the slack is about 5 mm 5 Tightening the chain wheel B1 6 Tightening the nuts for the gear motor A2 so that the chain is tensioned until the slack is about 2 3 mm Tighten the nuts A1 again 7 Replace the cover NOTE Check the large chain is tighened correctly in ...

Page 24: ...ts A are placed behind the ring The bolts must only just touch the ring and the back of the ring has to be lubricated with grease so that the bolts slide smoothly Chains The chains of the Reel Rotator have to be lubricated at the yearly service check 6 0 Long live Reel Rotator ...

Page 25: ...d electric components Otherwise the grease will be washed out and the life of the equipment shortened Cleaning of the plastic screen polycarbonate The screen is to be washed with slightly warm water added a neutral cleaning material and afterwards washed with clean water Use a soft sponge a woollen cloth or a wash leather 6 0 Long live Reel Rotator ...

Page 26: ... Truck is unable to lift the max loadt H Truck lifts slowly I The reel carriage does not lift horizontally J Steering wheel does not drive evenly Before asking the dealer for assistence try the fault location key When the Reel Rotator is used every day adjustments and the replacement of worn parts might be necessary Adjustments and minor repair can easily be made on the spot Major repairs should h...

Page 27: ...2 Cables defective See point 4 1 Max load exceeded See point 6 3 Air in hydraulic system Contact the dealer Pressure relief valve incorrectly adjusted Contact the dealer Leakage in hydraulic system Visible oil leakage See point 6 4 6 5 6 7 6 8 Reel carriage needs adjustment Contact the dealer Solenoid or check valve defective Contact the dealer Defective valves in pump See point 6 6 Steering wheel...

Page 28: ... paid within the warranty period in force at the time in question together with a copy of the documentation for the service performed B0284 see the back page The warranty does not cover normal wear and adjustments The warranty period is based on singleshift working The warranty shall no longer apply if the product has been used incorrectly the product is used in environments for which it was not d...

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Page 32: ...pection should be performed by the dealer or other qualified persons at least once each year unless local regulations state otherwise The inspections are to be performed on the basis of form no B0342 and proved on form no B0284 Forms and instructions for the inspections are available at your dealer ELFRR EN ...