logitrans LOGIFLEX ELF, Instruction Manual

Page 1: ...LOGIFLEX ELF ELFS Rotator ...

Page 2: ...e Productgroup Logiflex with Rotator Type ELF ELFS Year of manufacture Serial No a Has been manufactured in conformance with the stipulations of the COUNCIL DIRECTIVE no 98 37 EC COUNCIL DIRECTIVE no 89 336 ECC b Has been manufactured in conformance with the stipulations of the standard EN 1757 1 Name Erling Pedersen Position Product manager Company Logitrans A S Product type declaration of Signat...

Page 3: ...tor is manufactured in accordance with safety directives Among the subjects dealt with in this Instruction Manual are Proper application Physical limitations of the product Risks with improper use Therefore please read this Instruction Manual carefully ...

Page 4: ...aximum 30 Amp Released position Braked position To release the brake 2 0 Functions and identifications 1 Pull 2 Push Remote control The remote control is used when Rotating the forks Setting tilt stop in both directions See paragraph 3 3 Setting rotation speed See paragraph 3 4 Box holder without clamps Box holder with clamps Clockwise counter clockwise ...

Page 5: ... the box holders are placed approx on the level of or above the load centre of the load If possible use two box holders in each side 1 When the weight of the load is between 800 and 1000 kg 2 For high boxes or when the material of the box is unstable e g cardboard NOTE If the box holders have no clamps the load is not allowed to be tilted more than 60º to each side Box holders with clamps If the b...

Page 6: ...the handle Push pull raise lower WHEN HANDLING CLOSED PALLETS USE THE STRADDLE LOGIFLEX 3 0 How to operate the Logiflex 3 1 Pallet handling The Logiflex with Rotator functions as an ordinary stacker when the forks are placed in horizontal position ...

Page 7: ...the tilt switch has to be released and activated in the requested tilt direction To lower the or to lift higher than 900 mm the forks have to be placed in horizontal position Soft acceleration deceleration The Rotator has soft acceleration deceleration with the following benefits The rotation stops precisely The gear is protected because sudden start stop are minimised NOTE The load has to be supp...

Page 8: ...is repeated to set stop no 2 3 4 Setting the speed 1 The forks are placed in horizontal position 2 The switch is pressed three seconds and two short beeps will be given The switch is released and the speed is set by activating the remote control Clockwise Increasing the speed Counter clockwise Reducing the speed Maximum tilt time 0 360º 1 minute 3 When the requested speed has been reached the cont...

Page 9: ...oad capacity that can be tilted is reduced the larger the distance is between load centre of the load and rotation centre In order to use the load diagram the following three facts have to be known The distance from the upper edge of the forks to the load centre Requested tilt degree Weight of the load Example The load centre is placed 120 mm A over the forks Tilt degree 90º B Weight of the load 4...

Page 10: ...capacity and the corresponding centre of grav ity distance are given by the pictogram on the side of the mast The lifting capacity of the mast is the same as the max lifting capacity of the product Max lifting capacity is set on the safety valve of the product 4 2 Avoid offset loads The load must be evenly distributed The maximum centre of gravity distance from the front of the fork mast given on ...

Page 11: ...f stacker in special version Normal range for the maximum load 1000 kg 700Nm fork height 250 900 mm Special version The top stop can be set to other intervals than between 250 900 mm The height of the top stop depends on the width of the stacker as a wide stacker can manage a larger sideways movement E g On a stacker with 850 mm straddle legs the stop can be placed at a maximum fork height of 1880...

Page 12: ...use on an even and level floor During transport the forks shall be raised as little as possible Transport with raised forks should be made over the shortest possible distances and at low speed Check that the chains lift equally They shall be equally tight when the forks are loaded Chains and chain bolts must not be damaged Chains that have become permanently stretched max 2 of original length must...

Page 13: ...d 4 5 Rotation with load The load centre is not allowed to be placed on the outside of the legs of the stacker as this will cause a risk of turning over NOTE Rotation is only allowed to take place if the stacker is placed on an equal floor When rotating boxes the operator needs a full over view of the whole working area so that the rotation movement can be stopped before the box touches the floor ...

Page 14: ... activate the DOWN button quickly until the load reaches the ground 4 6 Emergency braking and Emergency stop The product has an emergency stop When activating the emergency stop the main current supply is switched off The movement of the forks stops immediately when activating the emergency stop ...

Page 15: ...034 Semi trak 986036 Tubular cell 986014 Voltage 12V 12V 12V Capacity 60Ah 5h 105Ah 5h 100Ah 5h Recommended for Normal use Severe daily use Life in cycles at 80 discharge Approx 300 See note 1 Approx 1200 See note 2 MAINTENANCE Liquid inspection The liquid level has to be within the minimum and maximum level of the battery otherwise distilled or demineralized water is to be added See note 3 MAINTE...

Page 16: ...B To measure the voltage use a digital voltmeter DC on the battery poles The truck must not have been in use for the previous 30 minutes DENSITY 1 28 kg l Fully charged 1 18 kg l 50 discharged 1 12 kg l 80 discharged 1 10 kg l Discharged VOLTAGE Approx 12 7 V Fully charged Approx 12 1 V 50 discharged Approx 11 9 V 70 discharged Approx 11 8 V 80 discharged Approx 11 6 V Discharged 5 2 Warnings and ...

Page 17: ...charging voltage for the battery type see point 2 1 For connection and operation see instructions accompanying the charger NOTE Maintenance free batteries require a charger which is intended for maintenance free batteries Charging simultaneously with truck operation is not recommended Longest battery life is achieved when charging when battery is 80 discharged semi trak and tubular cell 70 dischar...

Page 18: ... the connections are in order Check connections regularly for damage at insulating caps or bad connections at plugs etc Verdigris must be removed from cable plugs Keep all screw nut connections tight Red Battery capacity less than 25 Do not use the battery otherwise it might become damaged Green Battery capacity 50 100 The battery is ready for use and need not be charged Battery capacity 25 The ba...

Page 19: ...ive is available from the dealer The oil is suitable for use in the temperature range 10 to 50 C A thin ner oil is recommended for temperatures lower than 10 C if necessary contact your dealer 6 2 Oil change Draining the oil 1 Bring the unloaded forks down to the lowest position 2 Most of the oil can be drained by loosening the hydraulic hose union and briefly activating the hydraulic pump with th...

Page 20: ... on both sides to ensure uniform loading of the rollers 6 4 Adjustment of lifting chain The chains shall be adjusted so that they lift equally they are equally tight The lifting movement has to stop in the cylinder before the mast rolls touch the top stop After adjusting please check a Fork bracket the forks have to be placed above the wheels adjustment please see 6 3 b Adjustable carriage the for...

Page 21: ... gear motor has a short time under constant load of 10 minutes S2 10 min utes This means that the motor is allowed to operate with the maximum load for 10 minutes Hereafter it has to be cooled down to normal temperature NOTE The motor will be damaged by superheating if it operates for a longer time or if it is not cooled down 6 7 Cleaning When cleaning the Logiflex do not direct the jet onto beari...

Page 22: ...appears The follo wing 1 5 to 2 5 turns of the screw will be a tightening of the spring C 3 When a larger resistance appears make 0 25 turn counter clockwise and the counter nut B will be tightened 4 Pump the forks to its top position and when lowering it has to slide to the bottom If this is not the case loosen screw A make c 0 5 turn counter clockwise and repeat point 4 Mast roll Fork C profil m...

Page 23: ...23 6 9 Lifting procedure When lifting the product please use the fixing point in the top profile or a lifting line please note Products with top cover are only allowed to be lifted with lifting strap ...

Page 24: ... chain wheel B1 4 Turning the nut B2 so that the fork chain is tensioned until the slack is about 5 mm 5 Tightening the chain wheel B1 6 Tightening the nuts for the gear motor A2 so that the chain is tensioned until the slack is about 2 3 mm Tighten the nuts A1 again 7 Replace the cover NOTE Check the location of the inductive switch after adjusting the chains Axle for gear motor Axle for chain wh...

Page 25: ...h on the teeth of the little toothed wheel The number of the impulses indicates the angle of the forks Afstanden fra aftasteren og ind til tanden skal være mellem 2 4 mm 7 3 Lubrication Support block To support the thrust ring two support blocks are placed behind the ring The blocks have to press on the ring and the back of the ring has to be lubricated with grease so that the blocks slide smoothl...

Page 26: ...es contact your dealer but BEFORE ASKING THE DEALER FOR ASSISTANCE TRY THE FAULT LOCATION KEY SYMPTOMS AND OBSERVATIONS A Pump does not run when the UP button is pressed B Truck does not lift when the UP button is pressed C Truck does not lift to max height D Forks fall after being raised E Forks do not fall when DOWN button is pressed F Forks cannot be lowered fully G Truck unable to lift the max...

Page 27: ...bracket needs adjust ment Solenoid or check valve defective See point 6 1 6 2 See point 5 3 See point 5 5 See point 5 6 See point 4 1 See point 6 6 See point 6 5 See point 6 3 6 4 6 9 Contact the dealer Contact the dealer Contact the dealer Contact the dealer If the problem cannot be solved by using the fault location key please contact your dealer Defective valves in pump Steering wheel out of ad...

Page 28: ...e parts concerned Such affected parts shall be sent to your Logitrans dealer carriage paid within the warranty period in force at the time in question together with a copy of the documentation for the service performed B284 see the back page The warranty does not cover normal wear and adjustments The warranty period is based on singleshift working The warranty shall no longer apply if the product ...

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Page 32: ...y inspection to be performed on the basis of form no B278 and proved on form no B284 Forms and instructions for the safety inspection are available at your dealer Periodic service check Service check is required once each year The service check is to be performed on the basis of form no B280 and proved on form no B284 Forms and instructions for the service check are available at your dealer ELRF L...