logitrans LOGIFLEX SELFR 1001/1600, Manual

Page 1: ...LOGIFLEX ROTATOR SELFR SELFSR ...

Page 2: ...h Rotator Type SELFR SELFSR Year of manufacture Serial No a Has been manufactured in conformance with the stipulations of the Directive no 2006 42 EC Directive no 2004 108 EC Directive no 2006 95 EC b Has been manufactured in conformance with the stipulations of the standards EN ISO 3691 5 Name Gitte K Berg Position CEO Company Logitrans A S Product type declaration of Signature ...

Page 3: ...ing loaded 19 4 5 Rotation with load 19 5 0 There must be a current supply 20 5 1 Fuses replacement 20 5 2 Wiring connections 20 6 0 Long live the Rotator 21 6 1 Lubrication and hydraulic oil 21 6 2 Oil change 22 6 3 Forks adjustment 23 6 4 Adjustment of lifting chain 23 6 5 Hydraulic pump and gear motor 24 6 6 Cleaning 24 6 7 Adjustment of side play 25 7 0 Adjustment of the Rotator 26 7 1 Tension...

Page 4: ...with safety directives Among other subjects dealt with in this Instruction Manual are Therefore please read this Instruction Manual carefully 1 0 Before the first lift Proper application Psysical limitations of the product Risks with improper use ...

Page 5: ...agraph 3 7 Remote control Clockwise counter clockwise 1 Safety switch 2 Horn 3 Lift Lower 4 Forward Reverse 5 Multiflex function 6 Handle 7 Battery indicator hour counter 8 Emergency stop 9 Ignition key 10 Charger plug external charger 11 Box holder with clamps 12 Box holder without clamps 13 Battery label below the cover 14 Name plate serial number 15 Seiral number stamped in chassis behing the r...

Page 6: ... of 1040 1090 1200 or 1240 mm for box widths of 1000 1050 1150 or 1200 mm Setting of height The box holders can be placed in two different heights It is important that the box holders are placed approx on the level of or above the load centre of the load Use two box holders in each side 1 When the weight of the load is between 500 and 1000 kg 2 For high boxes or when the material of the box is uns...

Page 7: ... behind the handle Push pull raise lower When handling closed pallets use the straddle Rotator 3 1 Handling of pallets The Rotator functions as an ordinary stacker when the forks are placed in horizontal position 3 0 How to operate the Rotator ...

Page 8: ...ion Note Emergency stop 2 must not be activated 3 2 Emergency stop The product has an emergency stop When activating the emergency stop the main current supply is switched off The movement of the forks stops immediately Driving with the truck stops immediately The emergency stop is deactivated by turning the switch to the right ...

Page 9: ...9 1 3 0 How to operate the Rotator 3 3 Handle functions ...

Page 10: ...t be performed deliberately The function facilitates manoeuvring in confined areas Multiflex function 3 0 How to operate the Rotator The control functions of the Rotator are located in the handle 3 The functions are dependent on the positions of the handle Position A Drive position Drive current on Brake deactivated Position B Stop Brake Emergency Stop Drive current off Brake activated ...

Page 11: ...the Rotator 3 4 Personal safety The safety switch on the end of the handle ensures that the operator cannot be trapped when the Rotator is reversed When the safety switch is activated the stacker will change direction move forwards and stop ...

Page 12: ...o be released and activated in the requested tilt direction To lower the forks fully or to lift higher than 900 mm the forks have to be placed in horizontal position Soft acceleration deceleration The Rotator has soft acceleration deceleration with the following benefits The rotation stops precisely The gear is protected because sudden start stop are minimised NOTE The load has to be supported sid...

Page 13: ...n the opposite side 3 7 Setting the speed 1 The forks are placed in horizontal position 2 The switch is pressed three seconds and two short beeps will be given The switch is released and the speed is set by activating the remote control Clockwise Increasing the speed Counter clockwise Reducing the speed Note Maximum tilt speed 360º minute 3 When the requested speed has been reached the controller ...

Page 14: ... and level floor During transport the forks shall be raised as little as possible Transport with raised forks should be made over the shortest possible distances and at low speed Check that the chains lift equally They shall be equally tight when the forks are loaded Chains and chain bolts must not be damaged Chains that have become permanently stretched max 2 of original length must be scrapped A...

Page 15: ...d centre of the load and rotation centre In order to use the load diagram the following three facts have to be known The distance from the upper edge of the forks below edge of the Multi purpose carrige to the load centre Requested tilt degree Weight of the load Example The load centre is placed 120 mm A over the forks below edge Multi purpose carrige Tilt degree 90º B Weight of the load 400 kg It...

Page 16: ...safety valve of the product 4 2 Avoid offset loads The load must be evenly distributed The maximum centre of gravity distance from the front of the fork mast given on the truck must not be exceeded A greater distance reduces the level of safety and increases the risk of tilting Goods on pallets etc must be properly secured so that they cannot fall off during transport when the truck is lifted or w...

Page 17: ...ween 400 and 900 mm Outside this range the Rotator functions as a standard stacker Bottom stop Adjusted so that the forks are lifted 400 mm above the floor Top stop Indicates that the forks are lifted 900 mm above the floor NOTE Top stop is only placed on Rotators with lifting heights being higher than 920 mm SELFR 890 mm SELFSR ...

Page 18: ...or in special version Normal range for the maximum load 1000 kg 700Nm fork height 400 900 mm Special version The top stop can be set to other intervals than between 400 900 mm The height of the top stop depends on the width of the Rotator as a wide Rotator can manage a larger sideways movement E g On a Rotator with 850 mm straddle legs the stop can be placed at a maximum fork height of 1880 mm 4 0...

Page 19: ... of the legs of the stacker as this will cause a risk of turning over NOTE Rotation is only allowed to take place if the Rotator is placed on an equal floor The load is not allowed to be dislocated during rotation BE CAREFUL When rotating boxes the operator needs a full overview of the whole working area so that the rotation movement can be stopped before the box touches the floor the items or per...

Page 20: ... Rotator 100 Amp fuse for the hydraulic pump Replacement The old fuse is to be removed and replaced by a new one of the same size Find out why the fuses blow Many operational disturbances are caused by bad connections in the electrical circuit Make sure that the connections are in order Check connections regularly for damage at insulating caps or bad connections at plugs etc Verdigris must be remo...

Page 21: ... bearings are to be adjusted or changed continuously 6 1 Lubrication and hydraulic oil Under normal operation conditions the Rotator requires no lubrication All ball bearings are sealed and lubricated for life and moving parts have self lubricating bearings or are treated with grease The hydraulic system is filled with hydraulic oil of viscosity class ISO VG 15 An additive is added to the oil The ...

Page 22: ...remaining oil can be drained from the oil tank by taking off the oil tank 6 Place the oil tank and the hydraulic hose again 7 Oil is filled in by removing the angular hose nipple from the tank 8 Oil quantity The oil level is measured from the upper edge of the tank and downwards Oil quantity SELFR 1001 920 1600 SELFSR 1001 890 1570 approx 3 litre 40 mm SELFR 1001 1910 2450 SELFSR 1001 1880 2420 ap...

Page 23: ...ustment 3 Adjustment must be made on both sides to ensure uniform loading of the rollers 6 4 Adjustment of lifting chain The chains shall be adjusted so that they lift equally they are equally tight The lifting movement has to stop in the cylinder before the mast rolls touch the top stop After adjusting the chains please check a Fork bracket the forks have to be placed above the wheels b Adjustabl...

Page 24: ...of 10 minutes S2 10 minutes This means that the motor is allowed to operate with the maximum load for 10 minutes Hereafter it has to be cooled down to normal temperature NOTE The motor will be damaged by superheating if it operates for a longer time or if it is not cooled down 6 6 Cleaning When cleaning the Rotator do not direct the jet onto bearings seals and electric components Cleaning of the p...

Page 25: ...ollowing 1 5 to 2 5 turns of the screw will be a tightening of the spring C 3 When a larger resistance appears make 0 25 turn counter clockwise and the counter nut B will be tightened 4 Pump the forks to the top position and when lowering it has to slide to the bottom If this is not the case loosen screw A make c 0 5 turn counter clockwise and repeat point 4 C profil mast Fork Mast roll 6 0 Long l...

Page 26: ...the fork chain is tensioned until the slack is about 5 mm 5 Tightening the chain wheel B1 6 Tightening the nuts for the gear motor A2 so that the chain is tensioned until the slack is about 2 3 mm Tighten the nuts A1 again 7 Replace the cover NOTE Check the location of the inductive switch see 7 2 and check that the fork chain is tighened correctly in the whole rotation area after adjusting the ch...

Page 27: ...ce of 2 4 mm B Inductive switch on the teeth of the little toothed wheel The number of the impulses indicates the angle of the forks The distance from the inductive switch to the tooth has to be 2 4 mm 7 3 Lubrication Support block To support the thrust ring two support blocks are placed behind the ring The blocks have to press on the ring and the back of the ring has to be lubricated with grease ...

Page 28: ... Forks cannot be lowered fully G Truck is unable to lift the max load H Truck lifts slowly I Forks do not lift horizontally When the Rotator is used every day adjustments and the replacement of worn parts might be necessary Adjustments and minor repair can easily be made on the spot Major repairs should however be carried through by the dealer who has a well trained staff and the necessary special...

Page 29: ...int 4 1 See point 6 5 If the problem cannot be solved by using the fault location key please contact your dealer Pressure relief valve incorrectly adjusted Leakage in hydraulic system Visible oil leakage Solenoid or check valve defective Contact the dealer Contact the dealer Contact the dealer Contact the dealer Defective valves in pump See point 6 3 6 4 6 7 Fork bracket needs adjustment Defective...

Page 30: ...your Logi trans dealer carriage paid within the warranty period in force at the time in question together with a copy of the documentation for the service performed B284 see the back page The warranty does not cover normal wear and adjust ments The warranty period is based on singleshift working The warranty shall no longer apply if the product has been used incorrectly the product is used in envi...

Page 31: ...31 ...

Page 32: ...every 500 hours of operation Safety inspection should be performed by the dealer or other qualified persons at least once each year unless local regulations state otherwise The inspection is to be performed on the basis of form no B0278 and proved on form no B284 Forms and instruction for the inspection are available at your dealer ...