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INSTALLATION WARNING

This machine is certified according to 60974-10:2014 Arc Welding Equipment Part 10: Electromagnetic 

compatibility (EMC) requirement and the EUT belongs to Group 2 Class A.

WARNING: This Class A equipment is intended for industrial use and it is not intended for use in 

residential locations where the elctrical power is provided by the public low-voltage supply system. 

There may be potential difficulties in ensuring electromagnetic compatibility in those locations, due to 

conducted as well as radiated disturbances.

WARNING: This equipment does not comply with IEC 61000-3-12. If it is connected to a public low-

voltage system, it is the responsability of the installer or user of the equipment to ensure, by consultation 

with the distribution network operator if necessary, that the equipment may be connected.

Assessment of area

Before installing arc welding equipment the user shall make an assessment of potential

electromagnetic problems in the surrounding area. The following shall be taken into account:

a) other supply cables, control cables, signalling and telephone cables, above, below and

adjacent to the arc welding equipment;

b) radio and television transmitters and receivers;

c) computer and other control equipment;

d) safety critical equipment, for example guarding of industrial equipment;

e) the health of the people around, for example the use of pacemakers and hearing aids;

f) equipment used for calibration or measurement;

g) the immunity of other equipment in the environment. The user shall ensure that other

equipment being used in the environment is compatible. This may require additional

protection measures;

h) the time of day that welding or other activities are to be carried out.

The size of the surrounding area to be considered will depend on the structure of the building

and other activities that are taking place. The surrounding area may extend beyond the

boundaries of the premises.

Methods of reducing emissions-Public supply system

Arc welding equipment should be connected to the public supply system according to this manual 

recommendations. If interference occurs, it may be necessary to takeadditional precautions such as 

filtering of the public supply system. Consideration should be given to shielding the supply cable of 

permanently installed arc welding equipment, in metallic conduit or equivalent. Shielding should be 

electrically continuous throughout its length. The shielding should be connected to the welding power 

source so that good electrical contact is maintained between the conduit and the welding power 

source enclosure.

Maintenance of the arc welding equipment

The arc welding equipment should be routinely maintained according to this manual

recommendations. All access and service doors and covers should be closed and properly

fastened when the arc welding equipment is in operation. The arc welding equipment should

not be modified in any way, except for those changes and adjustments covered in this manaul. In 

particular, the spark gaps of arc striking and stabilising devices

should be adjusted and maintained according to our recommendations.

Welding cables

The welding cables should be kept as short as possible and should be positioned close

together, running at or close to the floor level.

Equipotential bonding

Bonding of all metallic objects in the surrounding area should be considered. However,

metallic objects bonded to the work piece will increase the risk that the operator could receive

an electric shock by touching these metallic objects and the electrode at the same time. The

operator should be insulated from all such bonded metallic objects.

Earthing of the workpiece

Where the workpiece is not bonded to earth for electrical safety, nor connected to earth

because of its size and position, for example, ship’s hull or building steelwork, a connection

bonding the workpiece to earth may reduce emissions in some, but not all instances. Care should be 

taken to prevent the earthing of the workpiece increasing the risk of injury to users or damage to other 

electrical equipment. Where necessary, the connection of the workpiece to earth should be made by 

a direct connection to the workpiece, but in some countries where direct connection is not permitted, 

the bonding should be achieved by suitable capacitance, selected according to national regulations.

Screening and shielding

Selective screening and shielding of other cables and equipment in the surrounding area may

alleviate problems of interference. Screening of the entire welding area may be considered for

special applications.

1

Installation

warning

Summary of Contents for GRAND TIG 200 DC PFC MV

Page 1: ...RAND TIG 200 D C P F C M V IMPORTANT Read this OPERATOR MANUAL together with PRESCRIPTION AND COMPLIANCE MANUAL before to use this equipment In case of loss one of two parts contact immediately your dealer Allow the operator to consult this manual ...

Page 2: ...MMA Welding 3 3 1 Set up installation for MMA Welding 3 3 2 Operation for MMA Welding 3 3 3 MMA Welding trouble shooting 3 4 Installation Operation for TIG Welding 3 4 1 Set up installation for TIG Welding 3 4 2 Operation for TIG Welding 3 4 3 TIP GUN Control 3 4 4 Tig Welding Techniques 3 4 5 Electrodes 3 4 6 TIG Welding trouble shooting 3 5 Operation environment 3 6 Operation Notices 4 MAINTENAN...

Page 3: ...ply system Consideration should be given to shielding the supply cable of permanently installed arc welding equipment in metallic conduit or equivalent Shielding should be electrically continuous throughout its length The shielding should be connected to the welding power source so that good electrical contact is maintained between the conduit and the welding power source enclosure Maintenance of ...

Page 4: ... more than 0 99 Multiple advantages such as energy saving and wider input voltage works with 110V 230V HF mode HF TIG arc ignition system for contamination free and easy arc starting TIG functions Adjustable Up and Down Slope pre gas post gas and all the parameters for the Tig Pulse Welding MMA functions Adjustable arc force and hot start control for greater control and easy of use when MMA weldin...

Page 5: ...igital display HF Lift TIG current down slope and up slope gas post flow Pulse Frequency Intelligent protection over voltage under voltage over current over heat 1 For MMA polarity connection can be chosen according to different electrodes please refer to 3 3 2 For DC TIG DCEP is used normally workpiece connected to positive polarity while torch connected to negative polarity This connection has m...

Page 6: ...G welding the relation between the rated loading voltage U2 and welding current I2 is as follows When I2 600A U2 10 0 04 I2 V When I2 600A U2 34 V Rectify Inverter Medium frequency transformer Medium frequency rectify Hall device Current positive feedback control Three phase AC DC AC DC 380V 50Hz AC DC The letter X stands for Duty Cycle which is defined as the portion of the time a welding machine...

Page 7: ...ator 34 Multi meter display 35 Second time indicator 36 Percentual indicator 37 Hertz frequency indicator Denotes more detailed explanation of function to follow Further Controls Explained Multi Meter display 34 Before welding this displays the setting selected or being adjusted using the control knob 8 During welding it displays welding current The parameter setting displayed is indicated by the ...

Page 8: ...s set to the main welding current 17 Up slope setting indicator 20 When the trigger is activated the welding current will increase gradually over the time selected up to the set main welding current 17 Unit S and setting range 0 10S TIG welding current setting indicator 17 Sets the main welding current Unit A and setting range 5 200A Base current setting indicator 5 Only available when pulse mode ...

Page 9: ...MA welding electrodes will have a minimum voltage they can operate with and still have a stable arc Arc Force control boosts the welding power if its senses the welding voltage is getting too low The higher the arc force adjustment the higher the minimum voltage that the power source will allow This effect will also cause the welding current to increase 0 is Arc Force off 10 is maximum Arc Force T...

Page 10: ...t DCEN Electrode connected to output socket 1 Connect the earth lead to tighten clockwise 2 Connect the earth clamp to the work piece Contact with the work piece must be firm contact with clean bare metal with no corrosion paint or scale at the contact point 3 Connect the electrode lead to tighten clockwise 4 Each machine is equipped with a power cable should be based on the input voltage welding ...

Page 11: ...nnections No power supply Check that the machine is switched on and has a power supply Wrong mode selected Check the MMA selector switch is selected 2 Porosity small cavities or holes resulting from gas pockets in weld metal Arc length too long Shorten the arc length Work piece dirty contaminated or moisture Remove moisture and materials like paint grease oil and dirt including mill scale from bas...

Page 12: ...e input voltage welding power cable connected to the appropriate position not to pick the wrong voltage 10 With the corresponding input power supply terminal or socket good contact and prevent oxidation NOTE Secure the gas cylinder in an upright position by chaining them to a stationary support to prevent falling or tipping 1 According to the above method to install is correct turn the power switc...

Page 13: ...inert gas flow to prevent contamination of the tungsten molten pool and weld area When the TIG arc is struck the inert gas is ionized and superheated changing it s molecular structure which converts it into a plasma stream This plasma stream flowing between the tungsten and the work piece is the TIG arc and can be as hot as 19 000 C It is a very pure and concentrated arc which provides the control...

Page 14: ...angle and move smoothly and evenly along the joint while fusing the materials together TIG Welding with Filler Wire Technique It is necessary in many situations with TIG welding to add a filler wire into the weld pool to build up weld reinforcement and create a strong weld Once the arc is started the torch tungsten is held in place until a weld pool is created a circular movement of the tungsten w...

Page 15: ... more difficult it will be to arc start However increasing the flat to the maximum level that still allows arc start and eliminates arc wonder will improve the weld penetration and increase the electrode life Some welders still grind electrodes to a sharp point which makes arc starting easier However they risk decreased welding performance from melting at the tip and the possibility of the point f...

Page 16: ...ngsten during welding feed the filler wire into th e leading edge of the weld pool in front of the tungsten Tungsten melting into the weld pool Check that correct type of tungsten is being used Too much current for the tungsten size so reduce the amps or change to a larger tungsten 3 Porosity poor weld appearance and colour Wrong gas poor gas flow gas leak Use pure argon Gas is connected check hos...

Page 17: ...mediately If any switch is not flexible or it can t be put correctly in place please replace immediately Please get in touch with maintenance service department if there are no accessories After turn on power watch listen if thearc welding machine has shaking whistle calling or peculiar smell If there is one of the above problems find out the reason and clear it If you can t find out the reason pl...

Page 18: ...tput The welding cable damaged Repair or change it The earth cable connected unstably Check the earth cable The welding cable is too long Use an appropriate welding cable There is oil or dust on the workpiece Check and remove it The distance between tungsten electrode and workpiece is too long Reduce the distance about 3mm There is not spark on the HF igniting board The HF igniting board does not ...

Page 19: ...on always on E09 Over heating Program in default Yellow lamp thermal protection always on Welding machine E10 Phase loss Yellow lamp thermal protection always on E13 Under voltage Yellow lamp thermal protection always on E14 Over voltage Yellow lamp thermal protection always on E15 Over current Yellow lamp thermal protection always on Switch E20 Button fault on operating panel when switch on the m...

Page 20: ...4 4 Electrical schematic drawing ...

Page 21: ...LOKERMANN Srl Via Produzione 16 18 37044 Cologna Veneta VR Italy Tel 39 0442 1722469 lokermann lokermann eu www lokermann eu ...

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