Installation, Operation & Maintenance Manual
IM-995
9
Fan Installation – Factory Assembled Units
(refer to lifting/safety section)
All fan wheels are statically and dynamically balanced using state of the art equipment in the factory. Final trim balancing is
performed on factory assembled fans, unless the specified electrical characteristics of the motor are outside the limits of the
factory test equipment. If the motor and drives are supplied, the complete assembly is run tested and balanced. Infrequently,
fans are supplied with unusual electrical characteristics and cannot be tested with the motor. In this situation the fans are run
and balanced using a factory driver. Likewise, if motors and/or drives are not supplied, the fan is tested with the factory driver.
Final balancing, at the buyer’s expense, should be performed in the field after the motor and/or drives are installed. This service
is available from TCF, otherwise this should be entrusted to a qualified technician.
Follow proper handling instructions as given earlier.
1.
Move the fan to the final mounting position.
2. Remove skid, crates and packing materials carefully.
3. If vibration isolation is to be used, place isolation base on
mounting bolts. Line up holes in fan base with bolts. See
Item 10 in the "Optional Accessories" section for preparing
inertia bases for use.
4. Place the fan on mounting structure. Carefully level the
unit (checking the level on the shaft) on the foundation
and shim as necessary using stainless steel shims on both
sides of each anchor bolt. Back off leveling nuts if used.
Be careful not to force the fan to the mounting structure/
foundation. This may cause the bearings to become
misaligned or pinched causing vibration and premature
failure.
5. Check the alignment of the bearings. Shim or reposition
the bearings if necessary.
6. Check alignment of sheaves on belt driven fans.
7. Check tension of belts to see if it is sufficient. Sheaves
on belt driven fans are often provided with taperlock
bushings. When tightening bushing bolts, proceed in a
progressive manner to avoid cocking the tapered surfaces
between the bushing and the sheave. Torque per tables
on the right.
8. Check alignment of factory mounted couplings, as
they are subject to misalignment during shipment and
installation. Realign to within 0.002" offset and parallel.
Allow for thermal growth of the motor by setting the
motor 0.001" low for each inch of shaft up to 0.005".
9. Check the tightness of the wheel on the shaft. Check
the tightness of foundation bolts, motor bolts, sheaves
and bearings. Make sure there is no rubbing or binding
and that the wheel-inlet cone clearances and overlap are
correct.
10. Check that bearings are fully lubricated and check the
oil level in the static oil lube systems. For spherical roller
bearings with split pillowblock housings, the bottom half
of the housings should be 1/3 full of grease. For oil lube
bearings, the oil level should reach the midpoint of the
bottom roller or ball.
11. Install any accessories shipped loose from the factory.
The above torque values are for nonlubricated fasteners and Browning
Bushings. For bearing setscrews, use manufacturer’s recommendations.
If other bushings are used, utilize bushing manufacturer's specifications.
Tolerance: +/-
5%
For wheel setscrews use Grade 2 values.
SIZE
FASTENER - TIGHTENING TORQUE (Ft. Lbs.)
GRADE 2
GRADE 5
GRADE 8
#10
—
—
—
1
Τ
4
-20
5.5
8
12
5
Τ
16
-18
11
17
25
3
Τ
8
-16
22
30
45
7
Τ
16
-14
30
50
70
1
Τ
2
-13
55
75
110
9
Τ
16
-12
—
—
—
5
Τ
8
-11
100
150
200
3
Τ
4
-10
150
270
380
7
Τ
8
-9
165
430
600
1-8
250
645
900
1
1
Τ
4
-7
500
1120
1500
SIZE
TAPER BUSHINGS - TIGHTENING TORQUE (Ft. Lbs.)
SPLIT
QD
FOR DRIVE
IN IRON
IN ALUM. HUB
#10
—
—
6
1
Τ
4
-20
7.9
7.5
9
5
Τ
16
-18
16
13
15
3
Τ
8
-16
29
24
30
7
Τ
16
-14
—
—
—
1
Τ
2
-13
70
—
60
9
Τ
16
-12
—
—
75
5
Τ
8
-11
140
112
135
3
Τ
4
-10
—
—
—
7
Τ
8
-9
—
—
—
1-8
—
—
—
1
1
Τ
4
-7
—
—
—
Tightening Torque
Carefully level the fan on the foundation
Click To View Our
Sheave Installation video
NOTICE
Most couplings need lubrication.
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