LS Industrial Systems XBL-PMEC, User Manual

Page 1: ...f choosing us for your partner Programmable Logic Controller XGB Pnet I F Module User s Manual Read this manual carefully before installing wiring operating servicing or inspecting this equipment Keep...

Page 2: ...e applicable instruction is violated This symbol indicates the possibility of severe or slight injury and property damages if some applicable instruction is violated Moreover even classified events un...

Page 3: ...t signals are designed to be turned off and stopped for safety However there are cases when output signals remain active due to device failures in Relay and TR which can t be detected Thus you are rec...

Page 4: ...LC power is off If not electric shock or damage on the product may be caused 3 Be sure that every module is securely attached after adding a module or an extension connector If the product is installe...

Page 5: ...2 Secure terminal screws tightly applying with specified torque If the screws get loose short circuit fire or abnormal operation may be caused Securing screws too tightly will cause damages to the mo...

Page 6: ...installing or disassembling the module let all the external power off including PLC power If not electric shock or abnormal operation may occur 3 Keep any wireless equipment such as walkie talkie or c...

Page 7: ...Safety Instructions Safety Instructions for waste disposal Product or battery waste shall be processed as industrial waste The waste may discharge toxic materials or explode itself Caution...

Page 8: ...History The number of User s manual is indicated right part of the back cover LSIS Co Ltd 2013 All Rights Reserved Version Date Remark Page V 1 0 13 11 First Edition V1 1 15 03 XG5000 V4 0 UI Updated...

Page 9: ...h as programming print monitoring debugging by using XGI XGR CPU XGK XGB Instructions Programming User s Manual User s manual for programming to explain how to use instructions that are used PLC syste...

Page 10: ...pecifications 2 1 2 2 Performance Specifications 2 2 2 3 Structure Characteristics 2 4 2 3 1 Structure of Pnet I F module 2 4 2 4 Cable Specifications 2 5 2 4 1 Cable specifications 2 5 Chapter 3 Inst...

Page 11: ...14 5 4 1 Start Stop Communication 5 14 5 4 2 Debug mode Start Stop Debug Mode Device Diagnostics 5 14 5 4 3 Live List 5 16 5 4 4 Automatic Network Scan 5 16 5 4 5 I O Data Monitoring 5 20 5 4 6 Discon...

Page 12: ...8 1 8 2 System Diagnosis of PROFICON 8 1 8 3 System Diagnosis of XG5000 8 1 8 4 Diagnosis of Communication Module through XG5000 8 2 8 5 Troubleshooting 8 3 8 5 1 PROFICON XG5000 abnormal connection...

Page 13: ...s communication Token Passing is used to control the communication and to configure the network easily Pnet I F module is a module to control the field bus with Twisted Shielded Pair Copper Cable appl...

Page 14: ...exchange between the PC or PLC and the slave device integration of EDD and FDT fail safe communication alarm 3 DP V2 supports broadcast clock synchronization and time stamp HART upload download redund...

Page 15: ...07B4 Fixed type 9 pin communication connector GPL TR4B 47060058 TR output 32 0 5A Source 0x07B5 GPL DT4B 47060060 DC input16 TR output 16 0x07B3 GPL TR2A1 47060084 TR output 16 0 5A Sink 0x07B4 GPL TR...

Page 16: ...andard USB V1 32 XEC High performance V1 53 Standard V1 11 XBM Modular type V3 32 Software XG5000 V4 00 PROFICON V2 2 Remark 1 You can download the above software from our web site In case Internet is...

Page 17: ...fore using the Pnet I F module check the version of the module 1 Check through the XG5000 This is method reading the communication module information through online connection If it is under normal in...

Page 18: ...formation through online connection If it is under normal interface with the CPU you can get the information as follows a Execute the PROFICON b Select Settings on the Communication menu More detail r...

Page 19: ...the module through the PROFICON 3 Check through the case label of the product The module information is attached at the external case every communication modules In case online connection is not avail...

Page 20: ...ic discharging Voltage 4kV contact discharging IEC 61131 2 IEC 61000 4 2 Radiation electromagnetic field noise 80 1 000MHz 10 V m IEC 61131 2 IEC 61000 4 3 Fast Transient burst noise Class Power modul...

Page 21: ...er network 64 Max number of stations per segment 32 including master repeater Cable used Electric twist shielded pair cable Max input size per slave 244 bytes Max output size per slave 244 bytes Max i...

Page 22: ...link transmission time At this time if calculated transmission time of each pack is smaller than 10ms transmission time of applicable pack have to be calculated as 10ms All of HS links Transmission t...

Page 23: ...UN Green On On communication Executing normal access with all slave devicess Flickering On communication On CLEAR service with slave device Input and output data is 0 Off Off communication Communicati...

Page 24: ...ils AWG 22 Type BC Bare Copper Insulation PE Polyethylene Insulated strength 0 035 Inch Shield Aluminum Foil Polyester Tape Braid Shield Capacitance 8500 ft Characteristic impedance 150 Number of core...

Page 25: ...imposed 3 The places where direct rays are not directly exposed 4 The places where dew is not formed by the rapid change in temperature 5 The places where surrounding temperature is maintained to be a...

Page 26: ...ered remove them 5 Do not remove the module when light is On 6 Use standard cables and install within maximum distance 7 Make sure communication lines are not affected by surges and inductive noises t...

Page 27: ...hing the module to main unit lock the module up and then connect the communication cable 3 3 1 Installation of cable Shielded Twisted Pair Cable is used as Profibus cable The maximum transmission dist...

Page 28: ...to use exclusive connector which is inductor built in in internal 4 It can not use the Spur Line 5 If the gap between stations is large a large current is able to flow on a shield In this case Install...

Page 29: ...I F module and slaves Use the exclusive Pnet cable for communication With power On check the LED status of the communication module Check if the interface of the communication module is normal with CP...

Page 30: ...and repeater for 1 segment 4 The shielded line of the cable shall be in contact with the shielded area of the connector 5 The cable is generally recommended to be installed at the end of the slave di...

Page 31: ...to use High speed link service 2 Use the communication cable as specified only If not serious error may occur to communication 3 Check communication cable if disconnected or shorted prior to installat...

Page 32: ...odules To connect LS inverter with master module the inverter module have to attach Pnet option module If it is used with another company product GSD file provided by the maker is needed After GSD fil...

Page 33: ...tart Stop Debug Mode Device Diagnostics Slave s status is continually read and shown on the topology design sheet Live list Showing normally communicating devices Automatic network scan Automatically...

Page 34: ...GSD of the device selected from the list Output window Action result of the Configuration Tool Master property window Set up property of master device composed on the project window Slave property wi...

Page 35: ...bmp directory In order to apply GSD file restart the PROFICON program If the GSD file that is already registered is changed overwrite the GSD file to the gsd folder And then restart the PROFICON prog...

Page 36: ...t XBL PMEC as shown in the figure below Figure 5 2 1 XBL PMEC selected from the list of device If you drag drop the selected XBL PMEC on the topology sheet of the project window then the master is sim...

Page 37: ...etting 5 5 If you change properties like station address of the master or description click Master Properties of the Configuration menu to activate the master property change tab as below Figure 5 2 3...

Page 38: ...ster Select the slave from the device list as shown in the figure below Figure 5 2 4 Select slave from the device list Simply drag drop the selected slave on the topology to complete the composition o...

Page 39: ...rty of the slave then use Slave Properties of Configuration menu to change it Followings are the items to be available for setting by using slave property tab See Figure 5 2 6 Station Address 1 123 De...

Page 40: ...Slave parameter settings window Slave module settings window is as shown below If a slave module is an expansion adapter such as XPL BSSA you can add the module to the expansion adapter by double cli...

Page 41: ...ication parameter timing Therefore this manual describes how to change the communication speed and more details can be found from PROFIBUS DP specification or software manual with careful consideratio...

Page 42: ...set up connection to XGB main unit If you select Settings item from the Communication menu the window will be popped up as seen below Here you should select Communication with XGT and enter the infor...

Page 43: ...ce the communication settings have done when you execute image download upload diagnostic function it will communicate with recent setting values in case that communication setting is changed set comm...

Page 44: ...u to begin downloading The figure below shows downloading status The status bar runs progress bar and the output window shows the progress rate Figure 5 3 3 Download status If downloading is completed...

Page 45: ...ttings uploading Conduct uploading by selecting Upload image from Communication menu At this time new project will be automatically generated and uploading is proceeded Figure 5 3 5 Upload status If u...

Page 46: ...Communication item of Diagnostics starts or finishes the PROFIBUS DP communication by setting up master mode as OPERATE or STOP mode 5 4 2 Debug mode Start Stop Debug Mode Device Diagnostics 1 Start D...

Page 47: ...user Figure 5 4 2 Slave diagnosis event occurs 2 Device Diagnostics In order to verify the diagnostic information of slave users should select the slave on the topology and select Device Diagnostics f...

Page 48: ...hen the contents of the live list will be updated 5 4 4 Automatic Network Scan This is the function to automatically scan all slaves physically connected to master through cable This helps to figure o...

Page 49: ...2 kbps 30s 93 75 kbps 15s 187 5 kbps 15s 500 kbps 15s 1 5 Mbps 15s 3 Mbps 15s 6 Mbps 15s 12 Mbps 15s After the automatic network scan is completed the slave list collected by master and I O informati...

Page 50: ...Chapter 5 PROFICON Setting 5 18 Figure 5 4 8 Network topology collected and composed...

Page 51: ...ther PC after saving auto scanned contents as a binary b If there are more than two slaves that have same PNO ID compared with loaded slaves select button will be shown If the slaves don t have same m...

Page 52: ...monitored through the input data area Here the number of data available for I O is 32 bytes respectively Figure 5 4 9 I O monitor 5 4 6 Disconnection Report This function shows the number of frequency...

Page 53: ...5 4 7 Master information Device Information For the information of current master select Device Information item from Diagnostics then the contents below are displayed as shown in the figure below Fi...

Page 54: ...5000 5 Make New project Project New project Set project name Project type CPU type 6 Set XG5000 Connection XG5000 Online Select the driver in connection setting 7 Connect XG5000 XG5000 Online Connecti...

Page 55: ...low the picture New project makes the method such as Project New project Figure 6 2 2 Setting new project Items Contents Remark Project name Writing the project name in the XG5000 software File locati...

Page 56: ...r the communication module at the applicable base slot position of Standard setting window You can register the communication in the both ON OFF status 1 Registration in the offline status If you want...

Page 57: ...the module Setting range is different depending on the base type Table 6 2 2 Registration of the communication module If you register the module at Slot 3 it becomes as follows Figure 6 2 5 Standard...

Page 58: ...between PC and Main unit Remote Indirect connection between PC and Main unit through other communication module General Time out 1 90 second Retry 1 9 times Table 6 2 3 Contents of Connection setting...

Page 59: ...installed in slot 3 it is automatically registered as below Figure 6 2 8 Standard setting screen At this time if current information is different with already registered information the following mess...

Page 60: ...oad configuration data to Pnet module by using PROFICON 2 Upload configuration data in XG5000 3 Set Read Write device area in HS link block 4 Download parameter to main unit in XG5000 5 Enable HS link...

Page 61: ...Setting is as follows 1 The master station 0 transmits 2 bytes of D00200 data to the slave station 1 2 4 bytes of the data received from the station 2 are saved on D00201 D00202 Figure 6 3 1 Block di...

Page 62: ...cation module setting Items Description Communication module settings Module type Select Pnet I f module Base No Setting of base position installed Range of Setting 0 7 varying depending on the CPU mo...

Page 63: ...2 Communication module setting 2 Config Upload Dnet Pnet After communication module setting you can use the menu of Online Communication module setting Config Upload Dnet Pnet In order to upload conf...

Page 64: ...module to master module Read area Master module Slave module XBM XBC Area to set the start address of device used for Sending Setting device P M K F T C U L D R ZR XEC Area to set the start address of...

Page 65: ...pter 6 XG5000 Setting 6 12 4 Write the High speed link parameter Click Online Write Parameters in XG5000 check the applicable High speed link and then click OK Figure 6 3 5 Screen of Write the paramet...

Page 66: ...Online Communication module setting Enable Link in XG5000 check the applicable High speed link and then click Write If High speed link is enabled on the module s LED display High speed LED will be On...

Page 67: ...ink Link trouble Send Receive status Operation Mode Error High speed link status Information type Whole information Whole information Individual information Individual information Individual informati...

Page 68: ...period the applicable bit will be On and if not it will be Off 4 Operation mode _HSxMODE 0 63 x HS link No 1 2 As individual information it shows the operation status of High speed link parameters on...

Page 69: ...from the XG5000 diagnosis services 1 Select XG5000 s Online Communication module setting System Diagnosis Click the right mouse button with the cursor positioned on the applicable module Figure 6 5 1...

Page 70: ...e 6 5 3 High Speed Link Classification Details Module type XBL PMEA Base Number Displays the base number 0 Slot Number Displays the slot no 1 10 depending on main unit type Master Station no Displays...

Page 71: ...a node Whole Length Consistency supports for whole blocks Reception Slave module Master module Reception Consistency Over ByteOrWord Consistency supports for a node Whole Length Consistency supports f...

Page 72: ...depending on main unit Added information Master station no Displays the master station no 0 123 Communication speed Displays the communication speed by bps unit 9 600 bps 12Mbps Status information St...

Page 73: ...3 GPL D22A Receiving M0200 2byte 2 6 XPL BSSA XBE TN32A Sending M0000 4byte Sending 22byte Receiving 20byte XBE DC32A Receiving M0311 4byte XBF AD04A Receiving M0313 8byte XBF DV04A Sending M0302 8byt...

Page 74: ...guration through PROFICON and download to PLC in order to send receive data as in Table 7 1 1 Once PROFICON is executed a new project window becomes active as follows Figure 7 2 1 Initial Execution Sc...

Page 75: ...ave module to be composed should be in the GSD directory See Figure 7 2 3 of PROFICON installation directory The GSD file is provided by the company manufacturing such slave module Figure 7 2 3 Direct...

Page 76: ...en in Figure 7 2 5 To activate this window select a Slave from the topology Figure 7 2 5 Change Slave Properties If station number and description properties are changed the changed number and propert...

Page 77: ...s window to make the slave module setting window appear Set modules in sequence through this setting window See Figure 7 2 8 Slot Module Type I Len O Len Content 1 Digital Output QB 4 Digital output 4...

Page 78: ...peat this process until all of the wanted modules are inserted to the table To delete a module from the table double click the module to be deleted Figure 7 2 8 Slave Module Setting Setting a network...

Page 79: ...unction to adjust the speed of slave to be equal with that of the Master module automatically For other companies Slave modules refer to their user s manuals Figure 7 2 10 Select a communication speed...

Page 80: ...d select Download Image from the Communication menu to download As seen in Figure 7 2 13 the Progress Bar shows download progress and setting Pnet I F module network are completed once download ends B...

Page 81: ...dule begins to scan networks Figure 7 2 14 Setting of Automatic Network Scan Through the process above PROFICON refers to GSD file of the Slave module on the current network and the data size of the r...

Page 82: ...m Example 7 10 Figure 7 2 16 Screen that has been set through Automatic Network Scan To change Slave Properties click a module from the topology and change them through the Slave Properties Window on...

Page 83: ...ndow Figure 7 3 1 New project Select the Online to connect with CPU and Online menu Read IO information is brought I O information of each slot installed Figure 7 3 2 After reading I O information add...

Page 84: ...Chapter 7 Program Example 7 12 Figure 7 3 3 Screen of communication module setting...

Page 85: ...smission cycle between CPU module of PLC and Master communication module In emergency output setting is set suitable to user s environment Click OK and then Block is created below High speed link 1 Do...

Page 86: ...the address Set M0200 for station3 M0000 for station 4 and M0300 for area to read M0311 for area to save of station 6 Figure 7 3 5 High speed link block setting Figure 7 3 5 Finished screen After fini...

Page 87: ...ngs High speed link P2P After Write is finished the operation is by applicable high speed link enabled Select the Online Enable Link High speed P2P And Link Enable window is displayed as shown below S...

Page 88: ...Chapter 7 Program Example 7 16 Figure 7 3 7 Link Enable High speed link P2P If you use others products to slave module Setting of using that product s GSD file is same as above in order...

Page 89: ...ker Off On Off Off Off High speed link disabled On Flicker On On Off Flicker Off Abnormal connection status of a slave Check the connection of slave Check the setting of slave On Flicker On On Off On...

Page 90: ...of Communication Module by using XG5000 XG5000 connection program can be used to monitor the communication module simply Connect with CPU port and then select On Line PLC History PLC Error Warning in...

Page 91: ...Chapter 8 Troubleshooting 8 3 8 5 Troubleshooting 8 5 1 Connection error on PROFICON XG5000...

Page 92: ...ified cable and long length Abnormal connection with slave module Abnormal connection with slave module Check the High speed link parameter Check the High speed link parameter Check Power slave module...

Page 93: ...line common used And it provides power and data communication function on the bus by means of 2 wire technology in compliance with the international standard of IEC 1158 2 4 SyCon Application program...

Page 94: ...ction methods on the network it is a local communication network using a token to access to communication network with physical ring structure If the transmission node obtains a token and its control...

Page 95: ...if one of those conditions 1 2 and 3 above occurs And if such a condition is back to normal it will be Off L00020 L0005F LX32 LX95 _HS1_STATE k k 000 063 Bit Array HS link parameter No 1 Block No k s...

Page 96: ...1 L00000 L0021F LX0 L X351 Compared with HS link of 1 in Table 1 other HS link station number s flag address will be simply calculated as follows Calculation formula K type L00000 260 x HS link No 1...

Page 97: ...D of downloaded image when the command of quitting image upload is arrived ERROR_NOTCO NFIGURED 2 If there is no downloaded valid image ERROR_INVALI DAREADCODE 19 If it is different between area code...

Page 98: ...rk scan LIVELIST_NOTREADY 1 If reading slave list is asked in PROFICON before being finished of autoscan LIVELIST_PARAM_ERRO R 2 If the master station is bigger than 123 or the error of Initialization...

Page 99: ...Appendix A 7 A 4 External Dimensions Unit mm XBL PMEC XBL PMEC...

Page 100: ...ircumstances where the expectations exceed that of the science and technology level when LSIS produced the product 6 Problems caused by natural disaster 3 This warranty is limited to the PLC itself on...

Page 101: ...6 20 8328 6754 Fax 86 20 8326 6287 e mail chenxs lsis com cn LSIS Chengdu Office _ Chengdu China Address 12FL Guodong Buiding No 52 Jindun Road Chengdu 610041 P R China Tel 86 28 8612 9151 9226 Fax 86...