background image

Typical Starter Diagram-2 Compressor

VP

107

D24

Z

Y

X

W

V
U

R11

S11

R2

PB

106

D24

T2

R2

380V

TR

R02

T2

220V

700V

A

R01

T01

NFB2

10A

S

2M

1M

S

2M

164

2M

161

158

1M

S

S0

T0

R0

T1
S1

R1

600V

NFB1

301

302

303

88 F4

F4

88

U42

V42

F3

V41
U41

W42

W41

51

FM

4

U31

V31

U32

V32

F1

88

V21

V22

F1

W11

51

W12

U22

U21

F2

W22

W21

51

F2

88

FM

3

FM

2

V11

U11

V12
U12

FM

1

W32

W31

51

F3

KM1

KM2

KM3

231
230

C2

C1

R2

G

IT

CT

AI3

T2

232

88

F1

88

F2

88

F3

F1

51

F2

51

F3

51

R2

T2

171

172

173

233

88

F4

F4

51

174

3PH 380V

AC 50/60HZ

M

AIN POWER SUPPL

Y

TO C

ONTROL

PANEL

R02

R02

R02

R2

R2

303

302

301

R2

231

232

KM1

KM3

KM2

230

233

MP

VP

106

107

D24

106

107

D24

E

R2

G

AI3

G

AI3

G

AI3

R2

R2

301

301

302

302

303

303

230

230

231

231

232

232

233

233

ST

AR

TER PNL

CONTROL PNL

BOD

WIRING

ST

OP SGL.

EMERGERNCY

ABNORM

AL SGL.

MO

TOR&POWER

TR

ANSDUCER SGL.

CURRENT

CONT

AC

TOR SIGNAL

COOLING F

ANS SIGAL

FROM C

ONTROL P

ANEL

TO C

ONTROL P

ANEL

T2

T2

T2

R2

R2

R2

POWER

CTRL. P

ANEL

3.                               FROM/T

O C

ONTROL P

ANEL.

2.                               

THESE P

AR

TS ARE L

OC

ATED ON CHILLER BOD

Y.

Not

e

1.                 

THESE P

AR

TS ARE L

OC

ATED IN C

ONTROL P

ANEL.

ELEC

TRIC

AL P

AR

T LIST

1

1M,2M,S

M

AGNE

TIC C

ONT

AC

TOR

2

NFB1

MOLDED C

ASED  CIRCUIT 

BREAKER

3

NFB2

NO FUSE BREAKER

4

TR

TR

ANSFORMER

700V

A

5

PB

EMERGERNCY ST

OP SWIT

CH

6

MP

MO

TOR PRO

TEC

T RELA

Y

7

VP

POWER PRO

TEC

TOR

8

IT

AMPERE 

TR

ANSDUCER

9

CT

CURRENT 

TR

ANSFORMER

10

88F1-4

M

AGNE

TIC C

ONT

AC

TOR

11

51F1-4

THERM

AL RELA

Y

12

FM1-4

COOLING F

AN

13

FA

N

COOLING F

AN

14

KM1-3

AUX.RELA

Y C

ONT

AC

T

FROM C

ONTROL 

PNL

T11

11

14

12

L2

L3

L1

1

4

3

2

5

6

 C

OMP MO

TOR

M2

M1

N

L

L1

MP

L3

L2

FAN

101

102

100

103

105

106

104

107

CO

M

R21

T21

FS

SW

D24

F1/5A

E

E

R22

223

220

222

221

PU

CO

M

CO

M

CO

M

D24

CH

XC

201

200

RS

110

111

CO

M

D24

OUT

C0

Y0

Y1

Y2

Y3

Y7

Y6

Y5

DVP

-16SP

Y4

S/S

X0

X1

X2

X3

X4

X5

X6

X7

IN

24V

0V

G

N

L

DVPPS02

TP04

-

+

G

0

24

RS

-485

HP

LP

OL

OP

MP

EKD

VP

F.G

1

T2

R2

HQ

R20

T20

MC

CB

10A

FA

N

KM2

340

POWER 1PH 220V

AC 50/60HZ

2

3

4

V3

V1

V2

V0

N.F

.

T21

R21

E

E

E

402

401

403

404

KM2

XC

406

405

D24

101

102

D24

SW

RS

D24

103

PU

CH

T2

T2

T2

R2

R2

106

MP

107

D24

106

107

D24

R2

G

AI3

AI3

G

G

AI3

VP

E

1.

2.

4.

3.

ELEC

TRIC

AL P

AR

T LIST

1

FS

FL

OW SWIT

CH

2

PU

CHW PUMP INTERL

OCK 

SGL

FROM USER

3

SW

REMO

TE ST

AR

T/ST

OP 

SIGNAL

FROM USER

4

RS

REMO

TE RESE

T SIGNAL

FROM USER

5

VP

POWER PRO

TEC

T RELA

Y

6

MP

MO

TOR PRO

TEC

T RELA

Y

7

HP

HIGH PERSSURE SWIT

CH

8

LP

LOW PRESSURE SWIT

CH

9

OL

OIL LE

VEL SWIT

CH

10

OP

OIL DIFF

. PRESSURE 

SWIT

CH

11

TE01

ECHW 

TEMPER

ATURE 

SENSOR

PT100

12

TE02

LCHW 

TEMPER

ATURE 

SENSOR

PT100

13

TE03

FIN 

TEMPER

ATURE SENSOR

PT100

14

TE04

SUC

TION 

TEMPREA

TURE 

SENSOR

PT100

15

TE05

EXHA

UST 

TEMPREA

TURE 

SENSOR

PT100

16

EP

EV

AP PRESSURE 

TR

ANSMIT

TER

17

CP

COND PRESSURE 

TR

ANSMIT

TER

18

IT

CURRENT 

TR

ANSDUCER 

SIGNAL

19

KM1-3

AUX.RELA

Y (

CONT

AC

TOR)

20

CH

AUX.RELA

Y (

CHW PUMP)

21

XC

AUX.RELA

Y (F

AUL

T)

22

PY

SPR

AY LIQUID SOLENOID 

VAL

VE

23

ET

S

ELEC

TRONIC

 EXP

ANSION

 

VAL

VE

24

SV1

SOLENOID 

VAL

VE 25%

25

SV2

SOLENOID 

VAL

VE 75%

26

SV3

SOLENOID 

VAL

VE 50%

27

HQ

OIL HEA

TER

28

FA

N

COOLING F

ANS

29

MC

CB

MOLDED C

ASE CIRCUIT 

BREAKER

30

N.F

.

NOISE FIL

TER

31

F1-2

FUSE

32

V0-3

VARISTER

33

TR

TR

ANSFORMER

34

EKD

DRIVER MODULE -E

TS

35

EC

EC

ONOMIZER SOLENOID 

VAL

VE

 

36

PB

EMERGERNCY ST

OP SWIT

CH

 

120

OUT

C0

Y0

Y1

Y2

Y3

Y7

Y6

Y5

DVP

-08SN

Y4

224

225

226

CO

M

D24

1C

1B

1A

TE01

2C

2B

2A

TE02

3C

3B

3A

4C

4B

4A

5C

5B

5A

TE05

CO

M

D24

CO

M

D24

24V

G

.

CH1

FG

I-

L-

DVP

-04PT

L+

FG

I-

L-

L+

.

L+

L-

I-

FG

L+

L-

I-

FG

CH2

CH3

CH4

0V

24V

G

.

CH1

FG

I-

L-

DVP

-04PT

L+

FG

I-

L-

L+

.

L+

L-

I-

FG

L+

L-

I-

FG

CH2

CH3

CH4

0V

CO

M

D24

E

+

-

EP

AI1

+

-

CP

AI2

7

8

AI3

G

IT

AO

1

AC

O

M

TO EKD

DVP

-06X

A

CH1

CO

M

I+

V+

0V

24V

G

CO

M

I+

V+

CH2

CO

M

I+

V+

CH3

CO

M

I+

V+

CO

M

I+

V+

CO

M

I+

V+

CH4

CH5

CH6

D24

CO

M

302

303

303

302

301

R2

R2

R2

KM1

KM3

KM2

231

232

230

231

232

230

231

232

230

-

DVP

-12SA

IN

0V

24V

G

OUT

S/S

C0

X0

X1

X2

X3

Y0

C1

RS

-485

+

X4

X5

X6

X7

Y1

C2

Y2

Y3

227

KM1

KM2

KM3

EC

PY

SV1

SV3

SV2

AC220/24V

TR

R23

T23

R21

T21

F2/1A

R33

20V

A

TO ELEC.EXP

.V

AL

VE (E

TS)

501

502

503

504

302

303

301

301

EKD

24V

AC

-

1

2

5

6

7

8

ET

S

21

22

24

25

26

+

20

FROM PL

C

D24

120

CH

AO

1

AC

OM

410

TO PL

C

TE03

TE04

230

231

232

233

233

233

233

E

E

FOR CHW PUMP

STAR

T/STOP SGL

FOR COMPRESSOR 

RUN/STOP INDIC

ATION

FOR FAUL

T

INDICATION 
FOR FAUL

T

INDICATION

TO USER'S MC

C

FOR CHW PUMP

INTERLOCK

FOR REMOTE 

STAR

T/STOP SGL

FOR REMOTE

RESTAR

T SGL

FROM USER'S MC

C

CONTROL PNL

ST

AR

TER PNL

BOD

WIRING

POWER

CTRL. P

ANEL

ABNORM

AL SGL

MO

TOR&POWER

TR

ANSDUCER SGL

CURRENT

FROM ST

AR

TER P

ANEL

CONT

AC

TOR SIGNAL

COOLING F

ANS RUN/ST

OP 

TO ST

AR

TER P

ANEL

FANS RUN SGL

NO

TE

SUPPLIED B

Y USERS

LOC

ATED ON CHILLER BOD

Y

FROM/T

O ST

AR

TER P

ANEL

FROM/T

O USER'S MC

C

R2

R02

R2

R02

R2

R02

PB

ST

OP SGL

EMERGERNCY

11

14

12

L2 L3

L1

VP

-A

AZ
AY
AX

AW
AV
AU

R2

PB

R2

T2

380V

TR

R02

T2

220V

R01

T01

NFB2

10A

S-A

2M

-A

1M

-A

S-A

2M

-A

161

2M

158

1M

S

AT

1

AS1
AR1

600V

NFB1-

A

301

302

303

-A

88F1

AU

1

FM

1

KM1

KM2

KM3

-A

-A

-A

-A

-A

-A

-A

S-B

2M

-B

171

2M

168

1M

S

304

305

306

KM1

KM2

KM3

-B

-B

-B

-B

-B

-B

AU

AV

AW

106

D24

T2

R2

M2

M1

N

L

L1

M

P-

A

L3

L2

BU

BV

BW

123

D24

T2

R2

M2

M1

N

L

L1

MP

-B

L3

L2

FAN

88F 1-A

230

323

321

51F1

51F3

-A

-A

88F 3-A

88F 5-A

232

326

325

51F5

51F6

-A

-A

88F 6-A

88F 1-B

329

327

51F1

51F3

-B

-B

88F 3-B

88F 5-B

51F5

51F6

-B

-B

88F 6-B

231

233

244

246

245

247

T2

AT

0

AS0
AR0

D24

107

A

BZ
BY
BX

BW
BV
BU

S-B

2M

-B

1M

-B

BT

1

BS1
BR1

600V

NFB1-B

B

BT

0

BS0
BR0

VP

-B

D24

124

11

14

12

L2 L3

L1

-A

51F1

AV

1

AW

1

-A

88F2

AU

2

FM

2

-A

-A

51F2

AV

2

AW

2

-A

88F3

AU

3

FM

3

-A

-A

51F3

AV

3

AW

3

-A

88F4

AU

4

FM

4

-A

-A

51F4

AV

4

AW

4

 C

OMP

MO

TOR

-B

88F1

BU1

FM

1

-B

-B

51F1

BV1

BW1

-B

88F2

BU2

FM

2

-B

-B

51F2

BV2

BW2

-B

88F3

BU3

FM

3

-B

-B

51F3

BV3

BW3

-B

88F4

BU4

FM

4

-B

-B

51F4

BV4

BW4

 C

OMP MO

TOR

T2

T2

T2

R2

R2

302

303

106

302

303

303

302

301

R2

R2

R2

231

232

KM1

KM3

KM2

233

-A

-A

-A

MP

301

301

230

231

232

233

230

231

232

233

230

-A

-A

VP

107

D24

106

107

D24

E

R2

R02

R02

R02

R2

R2

R2

AIG

AIG

AIG

AI5

AI5

AI5

305

306

123

305

306

306

305

304

R2

R2

R2

245

246

KM1

KM3

KM2

247

-B

-B

-B

MP

304

304

244

245

246

247

244

245

246

247

244

-B

-B

VP

124

D24

123

124

D24

E

AIG

AIG

AIG

AI6

AI6

AI6

AC

2

AC

1

R2

G

IT

-A

CT

-A

AI5

T2

BC2

BC1

R2

G

IT

-B

CT

-B

AI6

T2

3PH 380V

AC 50/60HZ

M

AIN POWER SUPPL

Y

3PH 380V

AC 50/60HZ

M

AIN POWER SUPPL

Y

TO C

ONTROL

PANEL

3.                               FROM/T

O C

ONTROL P

ANEL.

2.                               

THESE P

AR

TS ARE L

OC

ATED ON CHILLER BOD

Y.

Not

e

1.                 

THESE P

AR

TS ARE L

OC

ATED IN C

ONTROL P

ANEL.

ST

AR

TER PNL

CONTROL PNL

BOD

WIRING

ST

OP SGL.

EMERGERNCY

ABNORM

AL SGL

-A

MO

TOR&POWER

TR

ANSDUCER SGL.

CURRENT

-A

POWER

CTRL. P

ANEL

TO C

ONTROL P

ANEL

CONT

AC

TOR SIGNAL

-A

COOLING F

ANS SIGAL

-A

FROM C

ONTROL P

ANEL

ST

AR

TER PNL

CONTROL PNL

BOD

WIRING

ABNORM

AL SGL

-B

MO

TOR&POWER

TR

ANSDUCER SGL.

CURRENT

-B

TO C

ONTROL P

ANEL

CONT

AC

TOR SIGNAL

-B

COOLING F

ANS SIGAL

-B

FROM C

ONTROL P

ANEL

ELEC

TRIC

AL P

AR

T LIST

1

1M,2M,S

M

AGNE

TIC C

ONT

AC

TOR

2

NFB1

MOLDED C

ASED  CIRCUIT 

BREAKER

3

NFB2

NO FUSE BREAKER

4

TR

TR

ANSFORMER

700V

A

5

PB

EMERGERNCY ST

OP SWIT

CH

6

MP

MO

TOR PRO

TEC

T RELA

Y

7

VP

POWER PRO

TEC

TOR

8

IT

AMPERE 

TR

ANSDUCER

9

CT

CURRENT 

TR

ANSFORMER

10

88F1-6

M

AGNE

TIC C

ONT

AC

TOR

11

51F1-6

THERM

AL RELA

Y

12

FM1-6

COOLING F

AN

13

FA

N

COOLING F

AN

14

KM1-3

AUX.RELA

Y C

ONT

AC

T

FROM C

ONTROL 

PNL

1

4

3

2

5

6

1

4

3

2

5

6

-A

88F5

AU

5

FM

5

-A

-A

51F5

AV

5

AW

5

-A

88F6

AU

6

FM

6

-A

-A

51F6

AV

6

AW

6

-B

88F5

BU5

FM

5

-B

-B

51F5

BV5

BW5

-B

88F6

BU6

FM

6

-B

-B

51F6

BV6

BW6

88F 2-A

322

51F2 -A

324

51F4 -A

88F 4-A

328

51F2 -B

88F 2-B

51F4 -B

88F 4-B

330

331

332

LS

 

Air-Cooled Water Chillers 

20

Summary of Contents for SA075

Page 1: ...R134a 75 to 350 RT A i r C o n d i t i o n i n g S y s t e m Air Cooled Screw Chiller ...

Page 2: ...e solenoid valves sight glass moisture indicators and electronic expansion valves Inspection When the equipment is received all items should be carefully checked against the bill of lading to ensure a complete shipment All units should be carefully inspected for damage upon arrival The unit s serial plate should be checked before unloading the unit to be sure that it agrees with the power supply a...

Page 3: ...e accessible housing ensuring the minimum levels of noise breakout and vibration This rugged structure ensures stable and reliable operation in ambient temperatures ranging from 15 to 55 c Cooler All SA liquid chillers are fitted with a single cooler of the Flooded shell and tube type having refrigerant in the shell and chilled water inside the tubes The shell is of welded alloy steel construction...

Page 4: ...essed and formed aluminum alloy fan blades mechanically attached to rustless steel fan hubs Fan motors are waterproof rated to IP 54 with class F insulation suitable for operation in temperatures from 20 c to 65 c 4 F to 150 F Electronic Expansion Valve This is a standard feature on each refrigeration circuit on all Model SA liquid chillers Electronic expansion valves ensure stable operation throu...

Page 5: ...p to four additional Slave chillers to optimize chiller running hours and energy consumption Multi compressor Option Models SA125 and SA150 are also available with 2 compressor and refrigeration circuits ESD Energy Saving Drive Reduce Energy Use The energy saving drive ESD technology revolutionized the performance of air cooled chillers ESD is a complete and high quality device with a variable fre...

Page 6: ...ins Chilled water cooler Type Shell and tube high efficiency heat exchanger Water side working pressure Kg Sq cm 14 Nominal flow m h 46 59 1 76 89 1 104 2 118 1 135 1 152 158 4 177 2 194 1 213 Water resistance kPa 50 50 55 55 55 60 58 60 60 65 65 65 Water pipe diameter DN 100 100 125 125 150 150 150 150 150 200 200 200 Refrigerant Type R134a Charge Circuit kg 165 220 275 330 185 185 210 210 210 23...

Page 7: ... Chilled water cooler Type Shell and tube high efficiency heat exchanger Water side working pressure Kg Sq cm 14 Nominal flow m h 45 1 61 2 79 3 91 7 104 2 122 4 139 6 147 7 158 6 180 9 199 9 212 7 Water resistance kPa 50 50 55 55 58 58 58 60 60 65 65 65 Water pipe diameter DN 100 100 125 125 150 150 150 150 150 200 200 200 Refrigerant Type R134a Charge Circuit kg 130 215 250 300 175 175 185 185 2...

Page 8: ... 622 152 596 162 566 172 545 182 492 214 458 199 7 662 158 636 168 603 178 582 188 520 226 492 206 10 725 166 698 177 664 188 642 198 582 233 547 217 12 767 172 739 183 702 194 680 205 616 240 581 224 15 827 178 797 189 759 202 733 213 665 249 627 233 SA170 5 689 185 660 197 662 208 604 206 579 264 539 275 7 704 192 675 204 645 216 626 213 608 274 579 285 10 724 202 694 214 677 227 642 224 626 287...

Page 9: ...33 467 SA300 5 1243 307 1191 323 1131 343 1077 365 1000 460 966 479 7 1325 319 1272 335 1206 356 1152 379 1034 452 1038 497 10 1450 334 1396 353 1329 374 1269 398 1184 501 1154 522 12 1534 376 1477 364 1406 387 1345 411 1252 518 1226 540 15 1656 391 1596 379 1518 402 1451 426 1352 539 1323 560 SA325 5 1380 384 1402 401 1429 417 1183 430 1109 446 745 457 7 1408 427 1430 446 1458 463 1207 477 1132 4...

Page 10: ... 434 140 419 411 406 179 379 187 6 493 125 473 133 448 142 434 424 421 181 392 190 7 508 128 488 137 463 145 447 440 435 186 407 194 10 557 134 535 143 510 152 494 486 482 194 452 202 12 589 140 568 148 538 157 522 514 508 200 480 210 15 636 145 612 153 582 164 564 555 549 208 518 217 SA150 4 5 546 143 523 153 498 162 477 170 431 201 402 187 5 551 144 529 154 503 163 483 172 436 201 407 188 6 569 ...

Page 11: ...3 296 882 288 817 363 791 378 6 1038 245 993 261 944 300 912 292 845 367 818 383 7 1070 250 1029 266 975 307 942 298 876 374 849 392 10 1172 263 1129 279 1074 322 1039 314 969 395 944 411 12 1240 272 1194 287 1136 333 1099 324 1025 408 1003 424 15 1339 367 1289 298 1226 347 1187 337 1105 423 1082 442 SA320 4 5 1091 288 1047 304 994 323 947 344 878 434 849 452 5 1102 290 1056 306 1003 325 956 346 8...

Page 12: ...essure Drop Through Evaporator Line Symbol A SA075 SA100 B SA125 SA150 C SA170 SA210 D SA250 SA270 E SA300 F SA325 SA350 Water Pressure Drop Pressure Drop kPa Water Flow Rate l s LS Air Cooled Water Chillers 12 ...

Page 13: ... 7 858 3 Standard Ambient Model 292 391 501 594 715 1 784 1 MODEL SA 225 250 270 300 325 350 Min Max Min Max Min Max Min Max Min Max Min Max Water Leaving Temp C 4 5 to 15 Cooling Range Entering Leaving C 3 to 20 Evaporator Flow Rate m3 h 49 138 53 155 48 159 55 188 57 200 64 220 Evaporator Pressure Drop kPa 15 122 18 128 18 128 21 134 21 134 22 138 MaximumWater side Pressure bar 10 Air Entering T...

Page 14: ...ODEL Volts V Freq Hz System Compressor Fans RLA MCC Start Amps Qty RLA 170 380 50 l 161 271 403 6 5 ll 161 271 403 6 5 210 380 50 l 174 292 435 6 5 ll 174 292 435 6 5 225 380 50 l 174 292 435 6 5 ll 223 365 558 8 5 250 380 50 l 193 317 483 8 5 ll 223 365 558 8 5 270 380 50 l 223 365 558 8 5 ll 223 365 558 8 5 High ambient model SA MODEL Volts V Freq Hz System Compressor Fans RLA MCC Start Amps Qty...

Page 15: ... 365 558 8 5 350 380 50 l 193 317 483 6 5 ll 193 317 483 6 5 lll 223 365 558 8 5 High ambient model SA MODEL Volts V Freq Hz System Compressor Fans RLA MCC Start Amps Qty RLA 300 380 50 l 256 317 640 6 5 ll 256 317 640 6 5 lll 256 317 640 6 5 325 380 50 l 256 317 640 6 5 ll 256 317 640 6 5 lll 327 404 818 8 5 350 380 50 l 295 365 738 6 5 ll 295 365 738 6 5 lll 327 404 818 8 5 Note RLA Rated Load A...

Page 16: ...ressors and condenser fans are already running 5 Max running Amps values include compressors and fans Standard Model for 35 C Nominal Ambient Operation Electricity Supply 380 3 50 Model No Chiller Total Power Input Nominal Running Amps Maximum Running Amps Maximum Start Amps Nominal Kw Maximum Kw SA 75 82 9 124 4 150 8 292 0 392 4 SA 100 110 4 165 6 204 0 391 0 828 0 SA 125 145 1 217 7 262 4 501 0...

Page 17: ...ning time of each compressor condenser assembly For multi chiller installations one unit can be selected as the master and its controller will sequence up to 4 slave chillers option Automatic and remote control of peripherals Remote start stop function via cabled connection On Off of chiller and system peripherals together with functional monitoring can be achieved through remote BMS System Time T...

Page 18: ...02 302 303 303 230 230 231 231 232 232 233 233 STARTER PNL CONTROL PNL BODY WIRING STOP SGL EMERGERNCY ABNORMAL SGL MOTOR POWER TRANSDUCER SGL CURRENT CONTACTOR SIGNAL COOLING FANS SIGAL FROM CONTROL PANEL TO CONTROL PANEL T2 T2 T2 R2 R2 R2 POWER CTRL PANEL 3 FROM TO CONTROL PANEL 2 THESE PARTS ARE LOCATED ON CHILLER BODY Note 1 THESE PARTS ARE LOCATED IN CONTROL PANEL ELECTRICAL PART LIST 1 1M 2M...

Page 19: ...G FANS 29 MCCB MOLDED CASE CIRCUIT BREAKER 30 N F NOISE FILTER 31 F1 2 FUSE 32 V0 3 VARISTER 33 TR TRANSFORMER 34 EKD DRIVER MODULE ETS 35 EC ECONOMIZER SOLENOID VALVE 36 PB EMERGERNCY STOP SWITCH 120 OUT C0 Y0 Y1 Y2 Y3 Y7 Y6 Y5 DVP 08SN Y4 224 225 226 COM D24 1C 1B 1A TE01 2C 2B 2A TE02 3C 3B 3A 4C 4B 4A 5C 5B 5A TE05 COM D24 COM D24 24V G CH1 FG I L DVP 04PT L FG I L L L L I FG L L I FG CH2 CH3 ...

Page 20: ...245 246 KM1 KM3 KM2 247 B B B MP 304 304 244 245 246 247 244 245 246 247 244 B B VP 124 D24 123 124 D24 E AIG AIG AIG AI6 AI6 AI6 AC2 AC1 R2 G IT A CT A AI5 T2 BC2 BC1 R2 G IT B CT B AI6 T2 3PH 380VAC 50 60HZ MAIN POWER SUPPLY 3PH 380VAC 50 60HZ MAIN POWER SUPPLY TO CONTROL PANEL 3 FROM TO CONTROL PANEL 2 THESE PARTS ARE LOCATED ON CHILLER BODY Note 1 THESE PARTS ARE LOCATED IN CONTROL PANEL START...

Page 21: ...1 KM2 KM3 EC 235 236 B B B B A 240 241 242 243 PY SV1 SV3 SV2 244 245 246 247 FANS RUN SGL B B B B B 233 233 233 247 247 247 FAN FAN 1 2 3 R2 R02 R2 R02 R2 R02 PB E E E D24 D24 POWER 1PH 220VAC 50 60HZ TO ELEC EXP VALVE ETS A TO ELEC EXP VALVE ETS B FROM PLC TO PLC FOR CHW PUMP START STOP SGL FOR COMPRESSOR A RUN STOP INDICATION FOR COMPRESSOR B RUN STOP INDICATION FOR FAULT INDICATION FOR FAULT I...

Page 22: ...O CONTROL PANEL CONTACTOR SIGNAL A COOLING FANS SIGAL A STARTER PNL CONTROL PNL BODY WIRING ABNORMAL SGL B MOTOR POWER TRANSDUCER SGL CURRENT B TO CONTROL PANEL CONTACTOR SIGNAL B COOLING FANS SIGAL B 1 4 3 2 5 6 1 4 3 2 5 6 A 88F5 AU5 FM5 A A 51F5 AV5 AW5 A 88F6 AU6 FM6 A A 51F6 AV6 AW6 B 88F5 BU5 FM5 B B 51F5 BV5 BW5 B 88F6 BU6 FM6 B B 51F6 BV6 BW6 88F 2 A 322 51F2 A 324 51F4 A 88F 4 A 330 51F2 ...

Page 23: ... B FROM STARTER PANEL CONTACTOR SIGNAL COOLING FANS RUN STOP TO STARTER PANEL 302 303 301 305 306 304 OUT C0 Y0 Y1 Y2 Y3 Y7 Y6 Y5 DVP 08SN Y4 OUT C0 Y0 Y1 Y2 Y3 Y7 Y6 Y5 DVP 08SN Y4 9C 9B 9A TE09 10B 10A TE10 COM D24 24V G CH1 FG I L DVP 04PT L FG I L L L L I FG L L I FG CH2 CH3 CH4 0V 10C 11C 11B 11A TE11 E 253 250 252 251 254 255 256 257 KM1 C KM2 C KM3 C EC C PY C SV1 C SV2 C SV3 C 260 261 262 ...

Page 24: ...P SIGNAL FOR FLAUT INDICATION RUN STOP INDICATION REMOTE RUN STOP SINGLE FOR COMPRESSOR REMOTE RESET SINGLE TERMINAL NOTE 2 NOTE 3 NOTE 4 101 D24 401 402 403 404 PU D24 SW 410 411 405 406 102 103 D24 RS LS SWORKING SCOPE USER SWORK SCOPE CHILLER CONTROL PANEL USER S AUX EQUIP CONTROL PANEL FOR CHILLEDWATER PUMP NOTE 1 START STOP SIGNAL FOR FLAUT INDICATION RUN STOP INDICATION REMOTE RUN STOP SINGL...

Page 25: ...ith at least 15 meters of clear space in front of the container doors The chiller can then be pulled out of the container using 100mm diameter rollers under the base rails Once clear of the container the chiller can be lifted using hooks cables and spreader bars as shown below Handling and Lifting Care should be taken to avoid rough handling or shock due to impact or dropping the unit Do not push ...

Page 26: ...Outline Dimensional Drawings SA075 Outline SA0125 Outline SA150 Outline SA170 SA210 Outline SA100 Outline LS Air Cooled Water Chillers 26 ...

Page 27: ...Outline Dimensional Drawings Continued SA225 Outline SA250 SA270 Outline SA300 Outline SA325 SA350 Outline LS Air Cooled Water Chillers 27 ...

Page 28: ...lacement of cooler tubes in case this repair is ever required The total space required for this operation is approximately half of the overall length of the chiller including the 2200mm shown in figure 2 Please contact factory for exact clearance dimensions When 2 or more chillers are placed side by side the distance between chillers must be a minimum of 3500mm and the distance between the opposit...

Page 29: ...evel concrete pad the chiller should always be mounted on the neoprene anti vibration pads supplied loose with the chiller These pads are usually sufficient to prevent any lateral movement of the chiller on its foundation without the need for anchor bolts These pads will also effectively prevent the transmission of any slight noise or vibration from the chiller to its supporting structure For inst...

Page 30: ...r square holes Base for square holes Base for square holes Base for square holes Base for square holes Base for square holes Base for square holes Base for square holes Base for square holes Base for square holes SA225 Foundation SA170 SA210 Foundation SA250 SA270 Foundation SA300 Foundation SA325 SA350 Foundation LS Air Cooled Water Chillers 30 ...

Page 31: ...o permit isolation of the chiller for maintenance see figure 4 Flexible connections should be installed in supply and return chilled water piping to prevent the transmission of noise and vibration see figure 4 N B This is a mandatory requirement where the chiller is mounted on spring type AVMs anti vibration mountings External pipes and accessories should not be fixed t o the chiller unit and must...

Page 32: ...compressor be checked with a vibration analyzer at or shortly after start up and again on an annual basis When performing the test the load should be maintained as closely as possible to the load of the original test The initial vibration analyzer test provides a benchmark of the compressor and when performed routinely can give a warning of impending problems Condensers The condensers are air cool...

Page 33: ...g oil is charged into the chiller at the LS factory before testing and shipment of the finished chiller Under normal circumstances it will not be necessary to add to or replace this refrigerant and oil during the working life of the chiller If the chiller is damaged allowing refrigerant and or oil to leak out of the chiller then LS professional service technicians should be called in to identify a...

Page 34: ...olled steel channel sections welded and bolted to form rigid load bearing framework to support all major unit components and safe lifting platform Frame shall be shot blasted after welding and finished with corrosion resistant primer and air drying epoxy based enamel Condenser coil frameworks cabinet and control center cabinet shall be of heavy gauge galvanised sheet steel with oven baked powder c...

Page 35: ...eaving fluid temperature Evaporator and condenser pressure System refrigerant temperatures Chiller run hours Compressor run hours Compressor number of starts Compressor current Time of day Display module in conjunction with the microprocessor must 111 also be capable of displaying the output result of a service test Service test shall verify operation of every switch thermistor fan and compressor ...

Page 36: ...g dong Dongan gu Anyang si Gyeonggi do Korea Tel 82 31 450 3531 3538 Fax 82 31 450 3540 Factory in China 266109 Yu Huangling Industrial Area Xiazhuang Chengyang District Qingdao China Tel 86 532 8096 5648 Fax 86 532 8096 5688 Distributed by Specifications subject to change without prior notice ACOS 01 2000 0901 Printed in Korea ...

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