Lucent Technologies J85504D-1 List 16, Product Manual

Page 1: ...Supplemental Battery Stand J85504D 1 List 16 Product Manual Select Code 157 003 101 Comcode 108745712 Issue 2 September 2000 2000 Lucent Technologies ...

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Page 3: ...pplemental Battery Stand J85504D 1 List 16 Notice The information specifications and procedures in this manual are subject to change without notice Lucent Technologies assumes no responsibility for any errors that may appear in this document 2000 Lucent Technologies All Rights Reserved Printed in U S A ...

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Page 5: ...rt 1 3 Product Repair and Return 1 3 Warranty Service 1 4 On Line Power Systems Product Manuals 1 4 On Line Power Systems Software Upgrades 1 4 2 Product Descriptions Battery Stands 2 1 Overview 2 1 Features 2 3 Construction 2 4 Specifications 2 5 Battery Specifications 2 5 3 Ordering Information Battery Stand 3 1 12IR125 Batteries 3 1 C11 Batteries 3 2 Options 3 2 Kits and Thermal Probe 3 2 Hardw...

Page 6: ...y String 5 10 Battery String Disconnect Switch 5 11 Other Connections 5 11 Terminal Plate 5 12 Optional Fuse Assembly 5 14 1000A Kit Contents 5 14 Fuse Electrical Characteristics and Ordering Information 5 15 6 Installation Procedures Positioning Battery Stand 6 1 Installing HSL Type Anchors 6 2 Installing HDI Type Anchors 6 3 Anchoring Battery Stand 6 4 Installing Batteries 6 4 Placing a Battery ...

Page 7: ...Lucent Technologies Supplemental Battery Stand J85504D 1 List 16 Issue 2 September 2000 Table of Contents 3 9 Remote Power Off Switch J85504C 1 List D 10 210E Control Module Overview 10 1 Cable Kit 10 2 ...

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Page 9: ...HSLB M12 25 Kit 847135688 5 6 Figure 5 6 H569 407 Group 20 Kits 847532678 847532694 847221074 5 6 Figure 5 7 Schematic of 24V 12IR125 Battery String 5 10 Figure 5 8 Schematic of 48V 12IR125 Battery String 5 10 Figure 5 9 Schematic of 24V C11 Battery String 5 10 Figure 5 10 Battery String Disconnect Switch 5 11 Figure 5 11 Battery Stand Terminal Plate Assembly 5 12 Figure 5 12 Battery Stand Assembl...

Page 10: ...Lucent Technologies Supplemental Battery Stand J85504D 1 List 16 2 List of Figures Issue 2 September 2000 Figure 10 1 210E Thermal Probe Multiplexer Module 10 1 ...

Page 11: ...ble 3 G Washer Plates 3 3 Table 3 H Wire Connectors 3 4 Table 3 I KS 24194 List 2 Class I Stranding No Cotton Braid 3 5 Table 5 A Battery Stand Floor Load Data 5 3 Table 5 B Anchor Bolt Specifications 5 5 Table 5 C Tightening Torques for Batteries 5 7 Table 5 D Typical Values for Cable Voltage Drop Calculations 5 8 Table 5 E KS24194 Class B Stranded Conductor Information 5 9 Table 5 F KS24194 Clas...

Page 12: ...Lucent Technologies Supplemental Battery Stand J85504D 1 List 16 2 List of Tables Issue 2 September 2000 Table 8 A Mini Frame Specifications 8 2 ...

Page 13: ...manual are designed by or recommended for use by Bell Laboratories an acknowledged leader in technology research and design of power systems All products and the manufacturing processes meet Lucent Technologies strict specifications and quality standards Lucent s power products have proved their field reliability by providing dependable standby reserve power for the telecommunications industry for...

Page 14: ...ount Representative for further information Documentation This product manual is one of several that provide information on Lucent Technologies battery products Other manuals including those describing Lucent s battery controller rectifier and power plant products may be required used or referenced to fully configure engineer and install a system Each manual contains a technical description of the...

Page 15: ... a m until 4 30 p m Central Time Zone Zone 6 Monday through Friday Technical Support Technical support for Lucent Technologies customers is available around the world during the normal product warranty period and also while specific contractual agreements extend this service For customers in the United States Canada Puerto Rico and the US Virgin Islands call 1 800 CAL RTAC 1 800 225 7822 to contac...

Page 16: ... corporate firewall the address of the Power Systems On Line Product Manuals page is http www cic lucent com lineage html For customers logging in from outside the firewall the address is http www lucent8 com lineage html The annual subscription fee for access to this site is 25 To obtain a password follow the instructions on line or call 1 888 Lucent8 1 888 582 3688 When prompted for an order num...

Page 17: ...ttery stand is designed and tested to meet the requirements of Bellcore s Network Equipment Building Systems NEBS GR63 CORE Generic Equipment Requirements for use in seismic zones 0 through 4 This stand has been seismically qualified using the anchoring hardware listed in this manual In addition this stand has also been seismically qualified for use with the GPS half height cabinet products and eq...

Page 18: ...Lucent Technologies Supplemental Battery Stand J85504D 1 List 16 2 2 Product Descriptions Issue 2 September 2000 Figure 2 1 12IR125 Four Shelf Battery Stand ...

Page 19: ...and will hold either four 12IR125 two 24V strings or one 48V string series batteries or six C11 batteries one 24V string Each shelf is provided with a service disconnect switch maximum rating of 125 amps to remove the string shelf from service and battery terminal thermal probe includes 35ft cable for connection to 210E or controller All the switches are connected in parallel for a maximum total s...

Page 20: ...e C11 batteries are provided with the C11 adapter kit ordered separately Battery terminal front cover shields to protect front access electrical connections from accidental contact are ordered separately for the 12IR125 battery and are provided with the C11 and 12IR125LP batteries This battery stand has been designed and tested to Bellcore s Network Equipment Building System NEBS Generic Equipment...

Page 21: ... 1003 290 132 C11 Hawker 1876 851 290 132 Table 2 B Batteries Physical and Thermal Specifications Model 12IR125 12IR125LP C11 KS 23997 List 1 KS 23997 List 2 8 HR 10 HR 8 HR 10 HR 8 HR 10 HR Name Plate Capacity AH 120 125 120 125 91 9 91 2 Depth in cm 16 82 42 72 17 82 42 72 15 6 396 Width in cm 6 97 17 7 6 97 17 7 4 1 104 Height in cm 10 10 25 65 9 36 238 10 00 254 Weight lbs kg 120 54 55 120 54 ...

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Page 23: ... packaging 6 sided box with 4 foam blocks 36x36 pallet Air Transport 2 pallet Domestic and International shipments 407535103 408086528 Cargo Air Transport packed per IATA DGR Air Transport 8 pallet 407885128 408071041 Cargo Air Transport packed per IATA DGR Ground Transport 8 pallet Domestic shipments only DA 408048916 408072064 Packed in a 5 sided box for shipment from the battery supplier to job...

Page 24: ...y 6 per shelf 848466900 C11 Adapter Kit Table 3 D Options Ordering Code Drawing Description See Section 9 J85504C 1 List D Remote Power Off Switch See Section 8 J85504D 1 Equipment Frames Mini Frames 848353645 J85501X 1 List K30 210E Control Module Table 3 E Kits and Thermal Probe Ordering Code Description 848480372 1000 amp Fuse Kit 848480380 35 foot long cable kit alarm and power cables for conn...

Page 25: ...m No Comcode Comcode Comcode 0 1 HDI 3 8 000457531 405865948 841630155 847135720 HDI 1 2 000457549 402980056 841628571 847135662 0 3 HSLG M12 0 002172161 406967794 847303484 847320835 HSLB M12 6 000457069 405814492 841628571 847532678 HSLG M12 25 000685927 406241570 841628571 847135688 4 HSLB M16 6 000457077 405821844 846818250 847532694 HSLB M16 25 000674028 406876847 846818250 847221074 Dimensio...

Page 26: ...re connectors ZMVV2 The terminals on the J85504D 1 L16 battery stand are sized to accommodate termination lugs for various wire sizes The lugs recommended for connections to this battery stand are listed in Table 3 H The dimensions are illustrated in Figure 3 1 Table 3 H Wire Connectors Wire Size WP 91412 List No Dimensions Crimp Die Part Number Comcode A B C D E T 4 0 AWG L27 1 81 37 1 00 3 8 1 0...

Page 27: ... 3 I lists the various Class I wires that can be used for connections to the J85504D 1 L16 battery stand Table 3 I KS 24194 List 2 Class I Stranding No Cotton Braid Gauge Black Blue Gray Red Red T Blue T 4 0 407409526 407399500 407399534 407399542 407399518 407399559 350 407403336 407403344 407403351 407403369 407403385 407403377 500 407403393 NONE 407403401 NONE NONE NONE 750 407403427 NONE 40740...

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Page 29: ...cal codes This equipment is intended for use in a controlled environment an area where the humidity is maintained at levels that cannot cause condensation on the equipment the contaminating dust is controlled and the steady state ambient temperature is within the range specified This equipment has been evaluated for use in a continuous ambient temperature of up to 40 C Short term excursions to 45 ...

Page 30: ...mbol is used to identify the presence of hazardous ac or dc voltages It may also be used to warn of hazardous energy levels One of these two symbols or equivalent may be used to identify the presence of rectifier and battery voltages The symbol may sometimes be accompanied by some type of statement for example Battery voltage present Risk of injury due to high current Avoid contacting conductors w...

Page 31: ...may also be used to identify the presence of a hot surface The marked item should not be touched without taking care This symbol is used to identify the protective safety earth ground for the equipment This symbol is used to identify other bonding points within the equipment This symbol is used to identify the need for safety glasses and may sometimes be accompanied by some type of statement for e...

Page 32: ...devices such as pacemakers The strength of the magnetic field depends on the amount of current in the circuit as well as other conditions such as number of conductors placement and distance from the conductor DC power and distribution systems including the batteries that are typically used in telecommunications utility rooms can operate at high current levels Personnel with electronic medical devi...

Page 33: ...ench suitable for setting anchor as recommended for each anchor type or supplier see anchoring information in this section Insulated nut driver or socket set Insulated torque wrench capable of reading 60 inch pounds Blow out bulb or compressed air line Wet dry shop vacuum Chemical and impact resistant safety goggles and safety hard hat Acid resistant gloves rubber overshoes and apron Lime and or s...

Page 34: ...hields for the radiators or blinds for the windows to maintain the allowable temperature gradient In particular the top row of a multi tiered stand is apt to have a higher environmental temperature than the bottom Where necessary use fans or other means of ventilation to minimize the temperature variation The front and rear aisle space around a battery stand should conform to the requirements of N...

Page 35: ...acent equipment must be taken to insure that this equipment does not overload the floor on which it will be used Table 5 A Battery Stand Floor Load Data Battery Stand List No Battery No of Shelves Stand Weight lbs Stand Loaded Weight lbs Floor Area sq ft Floor Load lbs sq ft Floor Area w Front and Rear Aisles sg ft Floor Load w Front and Rear Aisles lbs sq ft J85504D 1 16 12IR125 4 290 2210 4 54 4...

Page 36: ...the battery stand should be located in positions labeled A1 and B1 Figure 6 1 Positions marked A2 and B2 are alternate anchoring locations and should only be used when interference with floor reinforcing bars occurs during installation of the battery stand Anchor bolts are provided in kit form and are ordered in addition to the battery stand Three anchor bolt kits are available for seismic zones 0...

Page 37: ...B 19 24 3 4 15 16 24 30 15 16 1 3 16 Max Gap Between Concrete and Fastened Material 8 5 16 9 3 8 Min Base Material Thickness mm 160 6 1 4 180 7 3 32 Specification HDI 1 2 M12 0 M16 25 N m ft lbs N m ft lbs N m ft lbs Max Tightening Torque 29 8 22 82 60 204 150 Specification Tension lbs Shear kN Tension lbs Shear kN Tension lbs Shear kN Ultimate Load in 4000 psi 7140 31 8 8500 37 8 11240 50 0 18900...

Page 38: ...6 Installation Guidelines and Preparations Issue 2 September 2000 Figure 5 2 HDI 3 8 Kit 847135720 Figure 5 3 HDI 1 2 Kit 847135662 Figure 5 4 HSLG M12 0 Kit 847320835 Figure 5 5 HSLB M12 25 Kit 847135688 Figure 5 6 H569 407 Group 20 Kits 847532678 847532694 847221074 ...

Page 39: ... be designed such that maximum current rating of 500 amperes and maximum loop drop voltage of 25 volts are not exceeded The terminals of the terminal plate are sized to accept the various size cables from 4 0 through 750 MCM Refer to Tables 5 E and 5 F This stand may be used by itself or in a lineup of battery stands Careful consideration of the cable sizes for each run of cable from the plant dis...

Page 40: ... ft X total loop length loop voltage drop Table 5 D Typical Values for Cable Voltage Drop Calculations KS20921 Wire Class I Flex Ohms Feet at 20 C KS5482 Wire Class B Std Ohms Feet at 20 C 2 0 000172 2 0 000169 1 0 0 000109 1 0 0 000109 2 0 0 0000868 2 0 0 000084 4 0 0 0000546 4 0 0 000052 350 MCM 0 0000334 350 MCM 0 000032 500 MCM 0 0000234 500 MCM 0 000022 750 MCM 0 0000157 750 MCM 0 000015 ...

Page 41: ... 430 0 813 0 022 37 0 789 0 095 1 052 1804 500 750 750000 535 0 998 0 0148 61 0 968 0 110 1 265 2669 350 Note Minimum bend radius is equal to 5X the overall wire diameter Minimum diameter compressed stranded construction Table 5 F KS24194 Class I Stranded Conductor Information Wire Size AWG or KCMIL Area Circ Mils NOM Current Max DC Res Ohms M 20C Strand Construction Number of Strands Avg Ins Thic...

Page 42: ...ry String Thermal Probe Assembly 35 Feet 848346847 Connect to negative battery post To 210E Control Module or Controller Thermal Inputs Bus Bar Provided with batteries Wire 2 Red Wire 3 Black Wire 4 Red Wire 1 Black Bat 1 Bat 4 To Disconnect Switch Thermal Probe Assembly 35 Feet 848346847 Connect to negative battery post To 210E Control Module or Controller Thermal Inputs Wire 4 Red Wire 1 Black B...

Page 43: ...ery open string alarm that can be used with Millennium Vector and ECS controllers Refer to Drawing T 83280 30 for connection to the Vector controller The maximum rating for the disconnect switch is 125A providing the battery stand maximum output rating of 500A at either 24 or 48 volts DO NOT EXCEED THE MAXIMUM STAND OUTPUT INPUT RATING OF 500A OR SWITCH RATING OF 125A Other Connections Input outpu...

Page 44: ...nch long and spaced on 1 inch centers Both the positive and negative terminals are sized for terminations using two lugs back to back Lug sizes from 4 0 to 750 MCM are available see Table 3 H The battery stand comes configured so that the positive terminals of the batteries are connected to the charge battery and the negative battery terminals are connected to the charge ground bus bars of the ter...

Page 45: ... Switch Assembly 848474714 Bus Bar Assembly Charge Battery Charge Ground Switch Position 4 Position 1 Position 1 Switch Position 3 Switch Position 2 Switch Position 1 848474201 Wire 4 848474201 Wire 3 848474201 Wire 2 848474201 Wire 1 Remote Disconnect Feature Not Connected Remote Disconnect Feature Not Connected Remote Disconnect Feature Not Connected Remote Disconnect Feature Not Connected Wire ...

Page 46: ...ection 1000A Kit Contents The fuses provided in this kit are The kit also provides mounting hardware assembly instructions and a wire assembly for connecting the remote alarm signal Note This option is only available as a field upgrade and should be assembled before connecting the battery stand to the battery plant Figure 5 13 Fuse Assembly optional Assemble Fuse Kit in Place of Shorting Strap Tab...

Page 47: ... Sec Watts Loss Part No Carton Qty Carton Weight lbs Pre arc Clearing at 150V FWA 150V 500 39000 120000 35 0 FWA 500A 5 2 42 See Figure 5 14 600 46000 140000 47 0 FWA 600A 700 75000 220000 49 0 FWA 700A 800 92000 280000 58 0 FWA 800A 1000 170000 510000 60 0 FWA 1000A Interrupting rating 100kA RMS Symmetrical Watts loss provided at rated current 150 Vdc UL Recognition on 70 through 800A only Consul...

Page 48: ...by correction factor K given as a function of applied working voltage Eg RMS Arc Voltage This curve gives the peak arc voltage UL which may appear across the fuse during its operation as a function of the applied working voltage Eg RMS at a power factor of 15 Power Losses Watts loss at rated current is given in the electrical characteristics The curve allows the calculation of the power losses at ...

Page 49: ...ositions shown in Figure 6 1 designated as A1 and B1 Anchor positions A2 and B2 should only be used when interference with floor reinforcing bars occurs Figure 6 1 Typical Battery Stand Footprint Stand Width Width Stand Depth Depth B2 B1 B1 B2 A2 A1 A1 A2 2 00 TYPICAL Mounting center to center CCTR CB Stand Edge to Mounting Center ECTR BCTR Back of Stand Front of Stand FCTR Stand Edge to Mounting ...

Page 50: ...rs can be installed in a bottomless hole 2 Clean hole using a blow out bulb or compressed air 3 Using a hammer tap the pre assembled anchor through the material being fastened and into the hole The anchor should be seated firmly against the base plate Note Do not expand the anchor by hand before tapping it into the hole 4 Tighten anchor bolt to the maximum specified torque using a torque wrench No...

Page 51: ...ion in Federal Specification FF S 325 Group VIII Type 1 for expansion shield anchors Refer to Table 6 C for spacing requirements for HDI anchors Caution Use eye protection during this procedure 1 Adjust depth gauge so anchor will be flush with the base material surface 2 Drill hole with the prescribed drill bit 3 Clean hole using a blow out bulb or compressed air 4 Install anchor using proper sett...

Page 52: ... see plant connection 6 Remove battery retainer bars and position to the side for battery installation Do not cut wire ties securing retainer bars to disconnect switch wiring Installing Batteries 1 Before proceeding with the installation of the batteries review or determine the arrangement of the batteries for the application Also review the batteries Pre Service Checking and Charging instructions...

Page 53: ... a second time and replaced if found to be defective 6 Install the battery retainer bars using the 1 4 20 hardware flat washer lockwasher and bolt provided with the battery stand Torque to 60 in lbs 7 The battery terminals are pre coated with NO OX ID A compound If terminals appear dirty clean surface areas of the exposed terminal with a non abrasive cloth and re coat with NO OX ID A provided with...

Page 54: ...are connected properly and that the polarity is correct The string voltage should be 24 or 48 volts as determined by wiring option chosen see Connections in Section 5 2 Measure across the plant charge and discharge battery buses The voltage difference between the string and plant should not exceed 0 05 volts unless the plant is at 0 volts because the chargers are turned off If a larger differentia...

Page 55: ...n Report any sign of acid or corrosion to Lucent Technologies Re torquing Inter battery Connections All battery connections i e inter battery disconnect switch made during installation will require periodic re torquing Using an insulated torque wrench re torque each connection to the torque recommended for the battery Warning An explosion could occur when sparks are created near the battery string...

Page 56: ...y Before reconnecting to the plant see Placing a Battery String Into Service When a single replacement battery is being installed in an existing string both the End of Charge Voltage and the Float Voltage at Turnover must be recorded The Float Voltage at Turnover is recorded one hour after the battery is installed in the string The record should also include a brief description of the charging pro...

Page 57: ...ghts are designed to maintain the standard equipment height of 7 0 2 13 meters These mini frames are designed and tested to meet the requirements of Bellcores Network Equipment Building Systems NEBS Generic Equipment Requirements for use in seismic zones 0 through 4 when used in conjunction with the stands as shown in Table 8 A Mini Frame Specifications The seismic qualifications for each of the m...

Page 58: ... 0 216 24 Thread Rolling Screw 22 31 Hole to Hole 21 50 Side to Side 1 00 TYP 0 98 TYP L20 39 L21 42 L22 46 Table 8 A Mini Frame Specifications Dimensions Drawing List No Max Seismic Zone Width inch mm Depth inch mm Height inch mm Open Height Open Width 1 inch Mounting Spaces J85504D 1 20 4 31 14 791 14 36 365 39 991 37 944 21 50 546 36 915 21 42 1067 40 1016 39 991 22 46 1169 44 1118 43 1092 ...

Page 59: ...rame Ground Ground Cable Assembly 844218602 Apply No Ox Ground Cable Assembly 846746519 Apply No Ox Screw HHC 0 312 18x0 75 801703968 Lock Washer 0 312 801829573 Flat Washer 0 312 814251880 Hex Nut 0 312 18 841064769 Lock Washer 0 312 801829473 Flat Washer 0 312 814251880 Washer Plate 847747227 2 Places Screw HHSWT 0 216 24x0 625 901078717 4 Places To Battery Stand 4 Places Torque 120 In Lbs 8 Pla...

Page 60: ...Stand J85504D 1 List 16 8 4 Equipment Frames Mini Frames Issue 2 September 2000 Figure 8 3 Frame Assembly on Top of Battery Stand Frame Assembly 39 847733334 42 847733318 46 847733326 To Frame Ground Ground Cable Assembly 844218602 Apply No Ox ...

Page 61: ...ting the mini frame 2 When mounting the mini frames per J85504D 1 on top of the 12IR125 battery stand insert the washer plates thru holes in the uprights of the frame The washer plate stud should face upward through the holes so that the hardware can be assembled and tightened from the top 3 Torque the mounting hardware to 120 inch pounds 4 Connect the framework ground pigtail provided with the mi...

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Page 63: ...tch J85504C 1 List D 9 1 9 Remote Power Off Switch J85504C 1 List D This optional Remote Power Off switch provides the ability to remotely operate each of the disconnect switches on the battery stand This switch may be added at any time Refer to installation and operating instructions provided with the switch ...

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Page 65: ...cent Technologies Cabinet Power System When used in conjunction with a Lucent Technologies controller i e CPS or Vector the 210E expands the thermal management capability by increasing the number of thermal probes that may be used For a complete description of this product refer to the Thermal Probe Multiplexer 210E Control Module Product Manual Select Code 157 010 202 Comcode 108001728 Figure 10 ...

Page 66: ...able Kit An optional 35 ft long cable kit for connecting the 210E to the plant controller is available see Table 3 E The wires provided are terminated with connectors used in the Vector outdoor controller For indoor Vector controllers these connectors should be removed and the wires connected as shown in T 83280 30 ...