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5

Broken Wires

The frayed condition of this cable indicates
broken wires and an unsafe condition.  Cable
deficiencies of this type are usually caused by
abrasion. This can easily happen in a hoist
operation if the operator allows the cable to
come in contact with any other surface.  This
cable is considerably weakened and must be
replaced before the hoist can be safely
operated.

Kinks

Kinks can result from improper uncoiling and
unspooling, or they can be formed in hoist
operation. Cable loops can occur in a slack
line, or in a line under tension. If a loop
occurs, it should be removed immediately.
Otherwise the loop may be pulled through
when tension is applied to the line and form a
permanently deforming kink. Kinks in a cable
are always dangerous as they create unequal
tension in the rope and in the strands. A cable
with kinks must be replaced before the hoist
can be safely operated.

DAILY CABLE INSPECTIONS

Drum Crushing and Spiraling

The badly deteriorated condition of this cable
clearly indicates that it is unsafe for operation.
Cable damage of this type is usually caused by
hoist abuse and by repeatedly overloading the
hoist beyond its rated capacity. A hoist with this
cable condition should not be used under any
circumstances, and the cable must be replaced
before the hoist can be safely operated.

Cut Cable

The condition of this cable indicates that it has
been cut by a sharp object. This is apparent to the
eye because several of the strands appear to be of
equal length.  It goes without saying that this cable
must be replaced before the hoist can be safely
operated.

Operating Instructions For Your LUG-ALL® 6000-15 Cable Winch-Hoist / Copyright 2008 © LUG-ALL Corporation. All rights reserved.

The pictures below illustrate the more obvious
types of severely damaged cables.  Cables
exhibiting damage of this sort to any degree must
be replaced immediately.

Summary of Contents for 6000-15

Page 1: ...uctions For Your LUG ALL 6000 15 Cable Winch Hoist LAC 0308 Rev 7 08 Copyright 2008 LUG ALL Corporation All rights reserved 604 Hemlock Road Morgantown PA 19543 Phone 877 658 4255 Fax 610 286 9661 Web www lug all com ...

Page 2: ...d with the socket in the standard position parallel to the edge of the u frame To lower or back off heavy loads you may want to have the socket in the other position this affords a better leverage angle and allows lowering and backing off to be done more easily To move the handle socket from one position to the other simply remove the socket cap screw with a 5 16 hex key slide the socket to the pr...

Page 3: ...ee release quickly unwinds the cable from the drum Lifting and Tensioning 1 Rotate the reverse lever toward the drum to engage the U frame pawl against the ratchet teeth 2 Operate the handle as required to lift the load or apply the required tension SEE FIGURE 1 Lowering or Backing Off requires load of 15 lbs or more 1 Rotate the reverse lever away from the drum to move the U frame pawl away from ...

Page 4: ...ecessary to allow even wrapping of the cable on the drum Hooks should be placed so the point of contact is in line with the center of the shank or eye When rigging a LUG ALL that will be used in rapid lowering mode it must be done so a full stroke of the handle is possible For example if working from a ceiling with the LUG ALL right side up it would be necessary to use a choker or extension to low...

Page 5: ...ust be replaced before the hoist can be safely operated DAILY CABLE INSPECTIONS Drum Crushing and Spiraling The badly deteriorated condition of this cable clearly indicates that it is unsafe for operation Cable damage of this type is usually caused by hoist abuse and by repeatedly overloading the hoist beyond its rated capacity A hoist with this cable condition should not be used under any circums...

Page 6: ...n can result from dirt or corrosion on the shafts and in the shaft holes Remove shafts and clean with fine steel wool Clean the shaft holes in the pawls The U frame and main frame pivot points are equipped with OILITE Operating Instructions For Your LUG ALL 6000 15 Cable Winch Hoist Copyright 2008 LUG ALL Corporation All rights reserved CARE OF THE LUG ALL CABLE RATCHET WINCH HOIST Your LUG ALL is...

Page 7: ...l 3 Inspect cable for kinks cuts broken strands fraying or abrasions 4 Check ratchet teeth for gouges burred edges or other physical damage 5 Check for bent or broken metal parts rounded edges and elongated holes 6 Check metal parts for corrosion 7 Check pawls and levers for bends cracks or other damage 8 Check integrity of springs 9 Operate U frame and verify that the U frame does not rub against...

Page 8: ...elivery expenses and insurance for warranty service to and from LUG ALL are the responsibility of the Buyer Proof of purchase such as sales receipt or other documentation is required when requesting warranty service This warranty gives you specific legal rights and you may also have other rights that vary from state to state In no event shall seller including its affiliates subsidiaries contractor...

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