18
SERVICING INSTRUCTIONS
FOR REGULAR LOWERING LUG-ALL WINCH HOISTS
AND LUG-ALL CAR DOOR PULLERS
Field servicing is simple and practical. The LUG-ALL’s advanced design,
allows service work to be done in the field or in your shop. Only snap
rings and locking pins securely lock the hoist together.
The model number (see page 4) is needed to order the correct parts. It is
located on the ratchet side of the drum in an arc below the teeth. Rotation
of the drum may be necessary to view the model number.
SERVICING INSTRUCTIONS
FOR REGULAR LOWERING LUG-ALL WINCH HOISTS
AND LUG-ALL CAR DOOR PULLERS
Cable Assembly
To remove cable:
1. Unreel cable from drum. (It is not necessary to remove cable shield to
replace cable).
2. If cable is not broken (but frayed, whiskered, etc.) cut clean. If to be
reused, cut at cable clamp.
3. Slip old cable out through drum.
4. Cut eye hook from cable and save for installation on replacement
cable.
To replace cable:
1. Thread cable first through the drum (start on counter-bored side Fig.
1), then through cable guide, pulley block, cable clamp and then over
thimble placed thru eye of hook. The cable is then brought back through
the cable clamp. Allow enough cable around thimble to install cable
clamps.
2. Draw cable tight around thimble and have cable clamp at the end of
the thimble, then tighten. If fist grip cable clamps are used (Fig. 2),
two are required to be placed six cable diameters. apart. Nuts on
clamps should be retightened after initial load is applied.
fig. 1
fig. 2
