Lukas HT 90, Operating Instructions Manual

Page 1: ... Translation of original operating instructions 84150612985 EN replaces 01 2008 Edition 11 2019 Door opener Operating instructions for rescue equipment HT 90 JL 8 HT 99 ...

Page 2: ...necting the equipment 11 5 1 General information 11 5 2 Coupling of screwed couplings on HT 90 12 5 3 Coupling of Flat Face quick disconnect couplings on HT 99 and JL 8 12 6 Operation 13 6 1 Preparatory measures 13 6 2 Danger information 13 6 3 Starting points 13 6 4 Procedure 14 6 5 Retraction of the piston 14 7 Dismantling the equipment deactivation following operation 15 7 1 Door opener 15 7 2 ...

Page 3: ...ral information 17 9 2 Preventative service 17 9 3 Repairs 18 10 Troubleshooting 20 11 Technical data 23 11 1 Recommended hydraulic fluids 24 11 2 Operating and storage temperature ranges 24 12 EC Declaration of Conformity 25 13 Notes 27 ...

Page 4: ...danger and the possible consequences 1 Danger classifications Pictogram Damage injury to Key word Definition Consequences Persons DANGER Immediate danger Death or severe injury WARNING Potentially dangerous situation Potential death or serious injury CAUTION Less dangerous situation Minor or slight injury Property ATTENTION Risk of damage to property environment Damage to the equipment damage to t...

Page 5: ... instructions for the hoses the accessories and the connected devices must also be heeded Even if you have already received instructions on how to use the equipment you should still read through the following safety instructions again WARNING CAUTION Ensure that the accessories and connected equipment are suitable for the maximum operating pressure Please ensure that no body parts or clothing are ...

Page 6: ...ting pressure noted on the equipment must not be exceeded Make sure before switching on starting up the device and during its operation that this will put no one in danger Only genuine LUKAS accessories and spare parts are to be used for repairs Please ensure that when working with this equipment or during transportation of such you don t get caught up in the looped hoses and trip When working clo...

Page 7: ...The equipment is filled with hydraulic fluid This hydraulic fluid can be detrimental to health if it is swallowed or its vapour is inhaled Direct contact with the skin must be avoided for the same reason Also when handling hydraulic fluid note that it can negatively affect biological systems When working with or storing the equipment ensure that the function and the safety of the equipment are not...

Page 8: ...rts such as door closers which can become loose or make uncontrolled movements WARNING CAUTION ATTENTION No live cables may be crushed NEVER operate the rescue equipment at a higher operating pressure than that stated in the chapter Technical data A higher setting may cause property damage and or injuries LUKAS rescue equipment may only be used in areas at risk of explosion if an explosion has bee...

Page 9: ... The door openers are single acting hydraulic cylinders Extension is hydraulic retraction is mechanical by a spring return 4 1 Description HT 90 1 Female coupling 2 Cylinder 3 Claw 4 Base 1 2 3 4 1 Female coupling 2 Cylinder 3 Claw 4 Base 1 2 3 4 ...

Page 10: ...rod retracts again as soon as pressure stops being applied and the pressure can be released via the supply line not blocked and no pressure applied 4 3 Wiring diagram The wiring diagram is shown here in simplified form to enable comprehension of the function 1 Female coupling 2 Cylinder 3 Claw 4 Base 1 2 3 4 JL 8 ...

Page 11: ...11 1 Recommended hydraulic fluids The Jack Rabbit Tool JL 8 may only be operated with mineral oil in accordance with section 11 1 Recommended hydraulic fluids 5 Connecting the equipment 5 1 General information A female screwed coupling is mounted on the device it is connected to the hand pump via a hose The hose is equipped with couplings so that it can be connected without error 5 1 1 Door opener...

Page 12: ...readed sleeve of the female connector on to the male thread on the male coupling and tighten hand tight The connection is now made Uncoupling is done in the reverse order NOTE Coupling of the devices is only possible when the hoses are depressurised For dust protection the supplied dust caps must be refitted 5 3 Coupling of Flat Face quick disconnect couplings on HT 99 and JL 8 To connect the devi...

Page 13: ...lved are put at risk from the movement of the piston rod or from flying fragments Also avoid unnecessary damage to property belonging to others objects not involved by the cylinder pistons or flying fragments Holding the device by the piston rod during operation is strictly forbidden 6 3 Starting points Doors with single protection Locking plate and door hinges Doors with multiple protection Locki...

Page 14: ...open When attaching the device it must be pressed firmly and as deeply as possible into the door gap with the claws or driven through the anvil see picture Anvil When working in potentially explosive environments sparking must be avoided 6 5 Retraction of the piston When retracting the piston make sure that the base item 4 is lowered between the claw item 3 Turn the base if necessary WARNING CAUTI...

Page 15: ...r openers are in storage fluctuations in ambient temperature can cause the pistons to move slightly This physical phenomenon is due to the differing expansion of the enclosed hydraulic fluid 7 2 Hand pump 7 3 Hoses After completing the work the hand pump must be depressurised First decouple the pressure hose then the return hose as described in chapter Connecting the equipment Make sure that you r...

Page 16: ...for visible damage Check for leaks Check date of manufacture note the 10 year replacement period Operational check Piston can be fully extended and retracted see chapter Technical Data Flawless extension and retraction No suspicious noises during the procedure No leaks The devices are subject to very high mechanical stress Therefore a visual inspection must be carried out after every use and at le...

Page 17: ...ARNING CAUTION ATTENTION Protective clothes must be worn when repairs are being carried out as the devices may also be pressurised when not in operation NOTE Always register your device on the LUKAS Hydraulik GmbH website This is the only way to guarantee your extended warranty cover NOTE You should always contact LUKAS or an authorised dealer before using couplings from another manufacturer ATTEN...

Page 18: ...ent the fresh hydraulic fluid from becoming contaminated by the used fluid from the rescue equipment Procedure 1 Retract the door opener fully and depressurise the hydraulic system 2 Remove the coupling on the door opener 3 Drain off the hydraulic fluid 4 Flush 5 Reassemble the coupling 6 Connect hand pump with fresh hydraulic fluid 7 De aerate as described in Chapter First operation 8 Re connect ...

Page 19: ...st be replaced if there is external damage the lock does not work hydraulic fluid continues to leak in the coupled and or uncoupled state Procedure 1 Dismantle the swivel screw connection of the door opener 2 Mount new coupling on the swivel screw connection of the door opener and tighten with a torque of MA 50 Nm 9 3 4 Flat Face quick disconnect couplings on HT 99 The quick disconnect couplings m...

Page 20: ...ydraulic coupling loose Tighten hydraulic coupling Air in hydraulic sys tem Vent hydraulic sys tem in accordance with section 6 1 Check the cylinder for damage Cylinder piston jams Have the damage repaired by an authorised dealer by personnel specially trained by LUKAS or by LUKAS itself 9 3 5 Decals All damaged and or illegible labels safety notices type plate etc must be replaced Procedure 1 Rem...

Page 21: ...y open Pressure relief valve on hand pump partly closed Fully open the pres sure relief valve on the hand pump Check the hydrau lic fluid level in the pump supplying the fluid Too much hydrau lic fluid in the hand pump Drain hydraulic fluid Check that all couplings are fully tightened Hydraulic coupling loose Tighten hydraulic coupling Air in hydraulic sys tem Vent hydraulic sys tem in accordance ...

Page 22: ... coupled Check that the pressure relief valve on the hand pump is open Pressure is too high Open the pressure relief valve on the hand pump Coupling defective Coupling must be replaced immediately Hydraulic fluid leak on the hose line or its inserts Are the hoses defec tive Leak possible dam age Replace hose line Damage on the surface of the hose line Check hose line for external damage Mechanical...

Page 23: ...sion force in all operating ranges kN 95 95 35 lbf 21358 21358 7869 Piston stroke mm 100 100 190 in 3 94 3 94 7 48 Length retracted mm 206 206 335 in 8 11 8 11 13 2 Length extended mm 306 306 540 in 12 0 12 0 21 2 Dimensions W x H mm 110 x 125 280 x 128 in 4 33 x 4 92 11 0 x 5 04 Weight incl hydraulic fluid filling kg 5 7 6 0 7 2 lbs 12 6 13 2 15 9 max operating pressure Mpa 70 psi 10000 Operating...

Page 24: ...ge Oil code Viscosity rating Remarks A 4 0 131 F HM 10 VG 10 Recommended range of viscosity 10 200 mm s 10 200 cSt Supplied with HM 10 DIN ISO 6743 4 ATTENTION Before using hydraulic fluids which do not correspond to the above mentioned specifications and or are not purchased from LUKAS you must contact LUKAS itself ATTENTION Only use HURST BLUE hydraulic fluid Other hydraulic fluids may damage th...

Page 25: ...25 12 EC Declaration of Conformity ...

Page 26: ...26 ...

Page 27: ...27 13 Notes ...

Page 28: ...0612985_en indd Please duly dispose of all packaging materials and removed items Subject to changes LUKAS Hydraulik GmbH A unit of IDEX Corporation Weinstrasse 39 D 91058 Erlangen Germany Tel 49 0 91 31 698 0 Fax 49 0 91 31 698 394 e mail lukas info idexcorp com www lukas com ...