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5.1 Handling instructions for hose lines

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The  defined  operating  pressure  must  not  be  exceeded.

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The hoses must not be subjected to tension and torsion (see picture 2, fig. 1).

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The hose line must not be bent (see picture 2, fig. 2).

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Do not pull or lay hoses across edges (see picture 2, fig. 3).

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Do not connect twisted hoses (see picture 2, fig. 4).

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Never drive a vehicle over the hoses.  Loose hose lines laid on roads and paths
must be protected against damage, e.g. with hose bridges (see picture 2, fig. 5).

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In the event of high temperatures occurring externally, the hose lines must either
be fitted a sufficient distance from the heat-emitting components or protected by
suitable  measures  (shields)  (see  picture  2,  fig.  6).

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Weights  must  not  be  suspended  on  the  hose  lines.

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Objects must not be allowed to fall onto the hose lines.

5.2 Securing the environment in the event of a hose failing

Hose lines must be laid or secured such that risk of the hose failing is avoided.

Danger can occur as a result of:
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the  hose moving back and forth after tearing, e.g. through external influence,

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the  pressure  medium  escaping  under  pressure,

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escaping  pressure  medium  igniting  close  to  a  igniting  source.

The danger can be avoided, for example, with protective coverings or shields.

5.2.1 Beware of hairline tears

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Escaping  high-pressure  oil  can  cause 

serious  injuries

when  impinge  to  the  skin.

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In the event of an injury, 

immediately consult a doctor!

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Oil  must  immediately  be  cleaned  from  the  wound.

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Do not search for leaks using a finger.

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Depressurise  the  hydraulic  system  before  loosening
connections.

5.3 Storing hose lines

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Hose  lines  are  subject  to  natural  aging  even  when  stores  correctly  and  with
permissible loads.  As a result, their storage time and period of use are limited.

When  storing  hose  lines,  the  following  should  be  observed:
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Store cool, dry and dust-free (ideally, wrapped in plastic); avoid direct sunlight or
UV radiation; shield from nearby sources of heat.

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Do not use ozone-forming lights (e.g. fluorescent lights, mercury vapour lamps)
or  electrical  devices  in  the  immediate  surroundings

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Hose  lines  must  be  stored  de-energised  and  in  a  lying  position.    If  storing  in
rings, the smallest bend radius as recommended by the manufacturer, must not
be exceeded.

5.4 Labelling the hose lines

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The  hose  is  labelled  with  manufacturer  and  operating  pressure.

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The  maximum  permissible  operating  pressure  and  month./year  of  manufacture
are  labelled  at  the  pressurised  neck.

Summary of Contents for LSI 501

Page 1: ...ottom 4 Cutter blades 5 Central bolt with self locking nut and lubricating nipple 6 Hydraulic cylinder 7 Hand guard 8 Hose line red pressure with quick connect socket 9 Hose line blue return with quic...

Page 2: ...s 4 4 Maintenance and servicing instructions 5 5 Safety instructions for hose lines 6 6 Functions and performance 8 7 Connecting the device 9 8 Operation 11 9 Cutting 13 10 Dismantling of the device s...

Page 3: ...suitable for underwater use up to 40 m 1 6 Devices with cylinder bottom are intended for externally controlled processes They are mainly used on robots cranes or other manipulators 1 7 The manufacture...

Page 4: ...s Immediately report changes detected including changes to its operation to the appropriate office If necessary immediately shut off and secure the device Check all hydraulic and electrical lines hose...

Page 5: ...detergents Use a fibre free cloth and ensure thorough cleanliness especially when rebuilding 4 3 When dismantling the device ensure that all escaping hydraulic fluid is collected that it does not ent...

Page 6: ...t with the following fluids the hoses must immediately be cleaned acids soaps solutions diluted alcohol and fuels battery acids and ATF phosphate esters It is also essential that the hose lines are ch...

Page 7: ...pressure medium igniting close to a igniting source The danger can be avoided for example with protective coverings or shields 5 2 1 Beware of hairline tears Escaping high pressure oil can cause serio...

Page 8: ...bserved Hose leaves the fittings Damage or deformation to the fittings which alleviates the function and stability of the fittings or the hose fittings connection Corroded fittings or metal inserts wh...

Page 9: ...ines When connecting a piping contact LUKAS directly in advance 7 Connecting the device 7 1 Hydraulical 7 1 1 LSI cutter with 4 3 way valve or with electrical controls The device has two hose lines th...

Page 10: ...ters with cylinder bottom When using the cutter in a manipulator important principles must be observed in order to exclude danger to life and limb and to the device The device must be freely rotatable...

Page 11: ...e se cond slightly higher positioned catch and release the spring bolt to snap in 8 Operation 8 1 Initial operation Beforefirststartingup checkthedeviceforexternal apparentdamagesanddeficiencies Check...

Page 12: ...on Close device retract Press the red marked button until the blades reach the desired opening width Do not hold the red button down if the blades have already reached their maximum position Loadholdi...

Page 13: ...ed cables Lines with pressurised gas or fluid Pre stressed and hardened components such as springs spring steel steering columns rollers Composite materials steel concrete 9 2 Cutting procedure Thebla...

Page 14: ...ubts about the safety or reliability clean first if dirty Sight check Blades Cutting edges free from nicks and deformation Distance of blades from each other in transverse direction 4 mm for LSI 501 a...

Page 15: ...couplings are used which do not have this function an overpressure safety element opens at 30 MPa in the cutter valve will take care for pressure equalization Oil escapes in the area of the star grip...

Page 16: ...d 12 2 2 Main checks The mechanical transfer elements on the device are subject to very high mechanical stresses and therefore they must be checked after 500 operating hours at latest Thereby appearan...

Page 17: ...ct the old oil from the annulus side in a separate container and dispose it like the old oil from the pump Actuate the pump no longer Reconnect the return hose to the pump Tighten the union nut on the...

Page 18: ...nst injuries resulting caused by the moving parts In case of damage the hand guard must be replaced Procedure Unscrew handle remove blades blade arms see 12 3 1 Remove hand guard move the new hand gua...

Page 19: ...oitl in the hand or motor pump Pump not ventilated after oil change Refill oil an ventilate the system Star grip does not return to the middle position when released Damage of the return spring for r...

Page 20: ...yp of cutter Connection control 4 3 way valve Electric controls Cylinder bottom Ref no 84150 1492 84150 91492 84150 81492 Dimensions l x w x h without connection hoses mm 755 x 235 x 168 754 x 235 x 1...

Page 21: ...x 235 x 168 860 x 235 x 168 626 x 235 x 168 Opening at tips mm Weight incl oil filling kg 23 9 22 5 21 Operating pressure Mpa Necessary oil quantity l LSI 55 430 50 0 11 Range of oil temperature Visco...

Page 22: ...6 32 38 34 36 32 36 32 Round bar copper Rm 200 N mm 38 34 42 36 38 34 38 34 U profile steel Rm 500 N mm 50x40x5 40x25x5 60x40x6 60x25x6 65x45x6 60x40x5 65x45x6 60x40x5 Flat steel Rm 500 N mm 125x10 80...

Page 23: ...advance with the LUKAS service department Type of cutter Testing pressure Operating pressure LSI 501 225 bar LSI 511 330 bar LSI 530 340 bar LSI 55 260 bar 50 MPa LSI5XX_BA_GB_841501490_0706 p65 Copyr...

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