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R

Step by Step Installation Instructions for Softswitch128

TM

System    7

Step 3
Control Station Wiring

Maximum total length of the control link is 2,000 feet.
This distance is based on proper shielding of the
twisted/shielded pair, proper wire size, and the use of
link terminators (LT-1) at each end of the link. If
unapproved cable or smaller wire is used, control link
length must be de-rated according to the following
chart:

N

No

otte

es

s::

• Make wire connections inside the wallbox and

Softswitch128 panel.

• All control wiring is Class 2/PELV.  Do not run any

Class 2/PELV wire with line voltage (mains voltage)
wiring.

• The order of control addresses on the control link is

not important.

LT-1

LT-1

2000 ft. (600 m) maximum

Terminal 1 & 2 
Wires Sizes
#12 AWG
#14 AWG
#16 AWG
#18 AWG

2.5 mm

2

1.0 mm

2

Max. Control
Link Length
2000 ft. (600 m)
1400 ft. (425 m)
900 ft. (275 m)
600 ft. (180 m)

450 m (1500 ft.)
200 m (650 ft.)

Control Station Wiring Overview

Note: Link Terminators (LT-1) are
required at the start and end of
the Softswitch128 Class 2/PELV
Link.

Control Station Wiring Specifications

Notice!

If Link Terminators (LT-1) are not

used or improper wiring topology is
employed, the system will not
communicate properly.

Softswitch128 Panels

Control Stations:
Wallstations, contact closure input, contact
closure output, and RS232 devices

The Softswitch128 system communicates to control stations using a Class 2/PELV low voltage link.  Control
stations include wallstations, contact closure input and output devices, and RS232 interfaces.  Wallstations are
to be mounted in a standard wallbox.  Care must be taken in wiring the link; please follow these guidelines:

• Link must be daisy chained.
• Must run low-voltage in separate trough from line (mains) voltage.
• Link must be less than 2000 feet (600 m) long.
• Install Link Terminators (LT-1) at the start and end of the Class 2/PELV daisy-chained link.

Summary of Contents for Softswitch128

Page 1: ...R Softswitch128TM Installation Guide S w i t c h i n g S y s t e m Please Read ...

Page 2: ......

Page 3: ...ation Wiring 7 Step 4 Address Control Stations 9 Step 5 Feed and Load Wiring 10 Step 6 Activate Loads in Bypass 11 Step 7 Remove Bypass Jumpers 12 Step by Step Instructions Table of Contents Overview Use this guide to successfully install a Softswitch128 system This guide describes panel installation control station wiring and load activation ...

Page 4: ...pt a maximum of 1 4 in 6 mm mounting bolt This size is recommended When flush mounting mount the panel between flush and 1 8 in 3 mm below finished wall surface Suggested Mounting Height Mount Mini panels 45 in 1143 mm above the floor measured to bottom of panel for optimal Controller viewing height Front View 14 38 365 15 875 403 8 00 203 2 2 56 4 2 107 0 5 4 1 34 34 21 50 546 24 50 622 24 00 610...

Page 5: ...ttom of panel for optimal Controller viewing height The dimensions are shown in inches and mm When surface mounting the keyholes accept a maximum of 1 4 in 6 mm mounting bolt This size is recommended When flush mounting mount the panel between flush and 1 8 3 mm below finished wall surface Left Side Front View 14 375 365 15 875 403 2 43 62 8 00 203 4 21 107 0 150 4 2 69 68 41 75 1060 59 50 1511 59...

Page 6: ...ring Mount within 7º of true vertical Surface Mounting Lutron recommends using 1 4 in 6 mm mounting bolts Allow room for cover Leave 1 1 2 in 38 mm clearance to each side of panel Recess Mounting Mount panel from flush to 1 8 in 3 mm below finished wall surface Allow room for cover Leave 1 1 2 in 38 mm clearance to each side of panel Distribution Panel if feed through Feed Wiring and Switch Legs t...

Page 7: ...00 ft 425 m 900 ft 275 m 600 ft 180 m 450 m 1500 ft 200 m 650 ft Control Station Wiring Overview Note Link Terminators LT 1 are required at the start and end of the Softswitch128 Class 2 PELV Link Control Station Wiring Specifications Notice If Link Terminators LT 1 are not used or improper wiring topology is employed the system will not communicate properly Softswitch128 Panels Control Stations W...

Page 8: ...ot allow it to touch ground earth or wallstation circuitry Panel and Control Station Wiring Step 3 continued Control Station Wiring 1 2 3 4 D 1 2 3 4 D 5 1 2 3 4 1 2 3 4 D 5 1 2 3 4 1 2 3 4 D 5 To Softswitch128 control stations Control Power 2 12 AWG 2 5 mm2 1 Common 2 24 V Control Data 1 twisted shielded pair 22 AWG 625 mm2 3 Mux 4 Mux D Drain Shield To additional Softswitch128 panels Emergency S...

Page 9: ...This page will be helpful when programming the Softswitch128 system See the Softswitch128 Setup and Maintenance Guide for programming details 1 1 2 3 4 5 ON 1 1 2 3 4 5 ON 1 1 2 3 4 5 ON 2 1 2 3 4 5 ON 3 1 2 3 4 5 ON 4 1 2 3 4 5 ON 5 1 2 3 4 5 ON 6 1 2 3 4 5 ON 7 1 2 3 4 5 ON 8 1 2 3 4 5 ON 9 1 2 3 4 5 ON 10 1 2 3 4 5 ON 11 1 2 3 4 5 ON 12 1 2 3 4 5 ON 13 1 2 3 4 5 ON 14 1 2 3 4 5 ON 15 1 2 3 4 5 ...

Page 10: ...the correct voltage A feed miswire or loss of a feed neutral can cause over voltage damage to the equipment Feed and Load Wiring 3Ø 4W Isolation Switch Accepts 14 AWG 2 0 mm2 to 2 AWG 35 mm2 Panels with Branch Circuit Breakers 230V CE 220 240V non CE XPS Model Switch Legs Feed Type Max Feed XPS8 XPS12 XPS16 XPS20 XPS24 8 12 16 20 24 125 A Use the charts below to determine feed and load wiring size...

Page 11: ...st be within the circuit breaker s limit and less than 16 A D Repeat C for each circuit with completed load wiring L SL L SL L SL L SL AC RMS Current Meter Load Circuit Wiring Activate Loads in Bypass Live Switched Live Please Note If onsite Factory Commissioning was purchased with the Softswitch128 System you may want to stop here and complete the Control Location Panel and Control Station Tables...

Page 12: ...rs for possible future use Once the jumpers are completely removed turn circuit breakers ON L SL L SL L SL L SL Notice Re use the bypass jumper whenever work is being done on a load Damage caused by short circuits and miswiring is not covered in the product warranty Bypass Jumpers Live Switched Live Remove Bypass Jumpers Feed and Switched Output Terminals Please Note If Telephone Startup was purch...

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Page 16: ...rchantability is limited to one year from purchase This warranty does not cover the cost of installation removal or reinstallation or damage resulting from misuse abuse or improper or incorrect repair or damage from improper wiring or installation This warranty does not cover incidental or consequential damages Lutron s liability on any claim for damages arising out of or in connection with the ma...

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