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LVO Manufacturing, Inc.

LVO Manufacturing, Inc.

LVO Manufacturing, Inc.

LVO Manufacturing, Inc.    

                  

                  

                  

                  

808 N. 2

nd

 Avenue E., P.O. Box 188 

                                Rock Rapids, IA 51246 
                                        

www.lvomfg.com 

 

                                              (712) 472-3734 

1-800-346-5749         Fax (712) 472-2203 

__________________________________________________________________________________________________________________________________________________________________

    

11 

 

Startup Procedures 

 

 

Warning:

 These instructions must be followed or damage to the machine will result.

 

 

Step 1: 

Close drain valve.  See drawings for location. 

 

Step 2: 

With the circuit breakers in the control panel of the machine in the “OFF” position and the 
main power supply to the machine connected, the 

ON-OFF switch

 on the button panel can 

be turned to the “ON” position.  Then wait approximately 5 seconds for the machine 
controller to power up. 

 
 

Note:

  The amber power light will not turn on until there is sufficient water in the machine.

 

 

Step 3: 

Fill the machine by pressing the 

Auto Fill

 button.  The machine will continue to fill for 90 

seconds past the point where the low water protection device is energized, turning on the 
power light and temperature controllers.  

The machine is equipped with a low water 

protection device and will not run without sufficient water in

 

the wash tank.

 

 
 

Note:

  The machine has a door switch and will not operate with the door partially open. 

 

Step 4:

  With the machine full of water and with the door closed, press the start button and let the 

machine go through a complete cycle.  The timers in the control panel will go through their 
sequence, lighting the wash and rinse lights on the front of the machine.  The cycle is 
complete when the red light goes off and the amber light stays on.  The pump will not run at 
this time because the pump circuit breaker in the control panel is in the “OFF” position. 

 

Step 5:

  Repeat 

Step 4

 at least two times or until water can be heard spraying out of the rinse nozzles.  

This ensures that the rinse tank is full of water before the heating element is energized. 

 

Step 6:

  All circuit breakers in the control panel can now be switched to the “ON” position.  This will 

energize the heating system in the wash and rinse tanks. 

 

Step 7:

  Check the pump for proper rotation by pressing the start button and observing the wash 

pressure gauge on the front of the machine for 5 to 10 seconds.  Then press the stop button.  
The wash pressure should be 45-60 psi.  If the pressure is erratic and only rises to about 20 
psi, the pump is running backwards.  The pump will also have a noticeable growl when 
running backwards.  Disconnect power to the machine and reverse the outside two wires that 
feed the power block in the control panel.  Reconnect power and run the pump again to 
confirm that it is operating correctly. 

 

Summary of Contents for PT14

Page 1: ...LVO Manufacturing Inc PT14 Pan Washer Owner s Manual...

Page 2: ...Day Air shipping charges for parts with the exception of excessively large or heavy items covered on warranty if the machine is not operational LVO Manufacturing Inc reserves the right to make change...

Page 3: ...able of Contents 3 PT14 Specifications 4 Electrical Data 5 Warnings Cautions 6 Introduction 7 Installation Instructions 8 Startup Procedures 11 Sequence of Operation 13 Operation of Machine 14 Prevent...

Page 4: ...rinse tank OR steam coil in a 9 gallon rinse tank Recirculating Steam Only Full Load Amps 208 Volt 230 Volt 460 Volt Electric 79 1 71 5 36 8 Gas Injected Steam 54 1 48 9 25 5 Recirculating Steam 29 1...

Page 5: ...9 kW 25 0 22 6 11 3 Rinse Heater one 9 kW 25 0 22 6 11 3 Total Running Current 79 1 71 5 36 8 Electrical Data for models FL14 PT14 FL25 PT25 Gas or Injected Steam 208 Volt 230 Volt 460 Volt Pump Motor...

Page 6: ...ne Installation Code 2 Instructions should also be posted in a prominent location describing what to do in the event that the smell of gas is detected in the vicinity of the machine This information c...

Page 7: ...thorough cleaning The machine is equipped with a heating element in the rinse tank to boost the rinse water to a sanitizing 180 F at the inlet to the machine A rinse tank heated with recirculated ste...

Page 8: ...the washer is uncrated remove the banding that holds the door weight stationary on the back of the machine This will allow the door to open Inside you will find the accessories for the machine Among t...

Page 9: ...into the flange on the top of the machine before the ductwork is installed The longer 12 adaptor should be placed between the machine and the fan with the shorter 3 adaptor placed into the discharge s...

Page 10: ...hook up and final adjustments of the burners This is necessary to insure proper inlet and manifold pressure for the gas machines see spec page for gas pressure settings Verify the type of gas supply t...

Page 11: ...e machine has a door switch and will not operate with the door partially open Step 4 With the machine full of water and with the door closed press the start button and let the machine go through a com...

Page 12: ...fter turning the machine off before turning it back on If the machine still does not appear to be heating up properly call LVO Manufacturing at 1 800 346 5749 Step 9 Set the rinse pressure by changing...

Page 13: ...mber indicator light comes on Wash and rinse temp controls are energized Temp controls energize wash and rinse heating systems Door safety switch is energized Stop and Start buttons are energized Star...

Page 14: ...ated on the drawings later in this manual 7 Once the machine has reached the recommended temperatures detergent should be added to the wash water Detergent should be used according to the recommendati...

Page 15: ...f the wash cycle the red light will stay on and the 20 sec rest will begin The rest period allows the wash water and suds to drain from the pans After the rest cycle the rinse cycle begins During the...

Page 16: ...m off in the sink 4 Spray down the inside of the machine 5 Brush off the heating element electric models and anywhere that doesn t come clean from spraying with the hose Note On electric models brushi...

Page 17: ...Rinse lights are working Check if pump pressure during wash cycle is within recommended range 45 60 psi Check if rinse pressure is approximately 20 psi Note This must be checked during rinse cycle for...

Page 18: ...ng wash nozzles Replace nozzles or wash arm Wash temperature too low Thermostat set too low Adjust wash thermostat Wash element blown Replace wash heating element Rinse temperature too low Thermostat...

Page 19: ...gas valve are in the OPEN position 5 Reset ignition control try again To reset control a Turn On Off switch to Off position b Wait one minute turn switch to On position 6 If above steps do not light...

Page 20: ...is turned to the on position Is the wash tank filled with water water visible above scrap trays Is there incoming 3 phase power at the control panel Is there power on the primary side of the transform...

Page 21: ...______________________________________________________________________________________ 21 Does the wash light illuminate when the start button is pushed Is the pump circuit breaker tripped in the cont...

Page 22: ...escription 517 5001 Adjustable Leg 517 5004 Utensil Basket 103 2009 Pump Screen 103 2002 Scrap Tray FL14 101 2002 Scrap Tray PT14 105 2011 Button Guard Assembly 103 2008 Rinse Tank Electric Heat Threa...

Page 23: ...Threaded 509 5220 Wash Rinse Element 9 kW 208 Volt Clamp 509 5221 Wash Rinse Element 9 kW 230 Volt Clamp 509 5224 Wash Rinse Element 9 kW 460 Volt Clamp 507 5007 2 Sanitary Clamp Gasket for Heaters 50...

Page 24: ...p 510 5092 Pump Motor Shaft Sleeve Berkeley Pump 510 5094 Extension Bracket Gasket Berkeley Pump 510 5252 10 Hp Pump Impeller Franklin Pump 510 5260 Pump Seal Kit Franklin Pump 510 5265 Pump Motor Sha...

Page 25: ...70 Start Push Button 511 5269 Stop Push Button 511 5271 Auto Fill Push Button 511 5274 Clear Button Cover 511 5314 24 VAC Logic Controller 511 5256 Fan Speed Control 511 5179 24 VAC Fan Relay 511 5338...

Page 26: ...AM VENT STACK A RINSE PRESSURE GAUGE B RINSE TANK TEMP GAUGE C RINSE MANIFOLD TEMP GAUGE D WASH WATER TEMP GAUGE E PUMP PRESSURE GAUGE F DOOR HANDLE G RINSE CYCLE LIGHT H WASH CYCLE LIGHT I STOP BUTTO...

Page 27: ...ctric 101 1000 1 No Mat Ga Scale 1 22 2 29 2012 C Woiwood Finish Rev Pan Washers LVO Manufacturing Inc 808 N 2nd Ave E Phone 712 472 3734 Front View 83 3 4 Rear View 8 20 Drain 79 1 2 Hot Water Connec...

Page 28: ...20 Drain 79 1 2 Hot Water Connection Door opening width 32 1 4 Note Height with door open 105 1 4 Door opening height 29 3 4 Front View 83 3 4 Rock Rapids IA 51246 Name Informative PT14 Gas 101 1100 1...

Page 29: ...lled on old style doors with three holes LVO Manufacturing Inc 808 N 2nd Ave E Rock Rapids IA 561246 Phone 712 472 3734 Mat Ga Finish Rev Scale Name No C Wiowood 10 27 2010 1 10 Pan Washers Door Weigh...

Page 30: ...3734 Mat Ga Finish Rev Scale Name No C Woiwood 4 21 2010 1 4 LVO Manufacturing Inc 808 N 2nd Ave E Rock Rapids IA 561246 112 2001P Pans are to be inserted facing each other as shown If Necessary for...

Page 31: ...4 Mat Ga Finish Rev Scale Name No C Woiwood 112 2101P 4 21 2010 LVO Manufacturing Inc 808 N 2nd Ave E Rock Rapids IA 561246 1 4 Insert pans as shown so bottom wash arms spray inside of pans If necessa...

Page 32: ...ITEMS LOWER POSITION NOTE THIS HOLDDOWN RACK IS NOT TO BE UPPER POSITION LVO Manufacturing Inc 808 N 2nd Ave E Rock Rapids IA 561246 Phone 712 472 3734 Mat Ga Finish Rev Scale Name No Marlin E 03 12 9...

Page 33: ...9 I10 I11 I12 Q8 DISTRIBUTION LINE N BREAKER RINSE HEAT BREAKER WASH HEAT RINSE HEATER 9KW WASH HEATER 9KW LOW WATER CUTOFF 1 4 WASH SELECTOR LT MED HVY RINSE CONTACTOR HIGH LIMIT HIGH LIMIT WASH CONT...

Page 34: ...R 9KW LOW WATER CUTOFF 1 4 WASH SELECTOR LT MED HVY RINSE CONTACTOR HIGH LIMIT 115V FAN MOTOR 208 230 460 0 24V C FUSE FAN RELAY FAN CONTROL SPEED H W WASH TEMP CONTROL IGNITION MODULE HIGH LIMIT 25V...

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