background image

Turn on the power to the operator.  Test all controls and safety devices to make sure they are working properly.  Refer to 

the previous instructions in this manual to make necessary adjustments.

TESTING THE SYSTEM

IMPORTANT NOTE: 

Do not leave operator power on unless all safety and entrapment devices have been tested and are working properly.

Be sure you have read and understand all Safety Instructions in this manual.

IMPORTANT NOTE: 

Be sure the owner or person(s) responsible for the operation of the door have read and understand the Safety 

Instructions, know how to electrically operate the door in a safe manner, and know how to use the manual disconnect 

operation of the door system.

MAINTENANCE SCHEDULE

To avoid SERIOUS PESONAL 

INJURY or DEATH from 

electrocution

, disconnect 

ALL electric power BEFORE 

performing ANY maintenance.

WARNING

13

MDJ, MDJH, MDJB, MDJBH

MDJ, MDJH, MDJB, MDJBH

12

IMPORTANT NOTE: 

ITEM

PROCEDURE

EVERY         

MONTHS

EVERY   

MONTHS

Drive Chain

Check for excessive slack, adjust as needed.
Lubricate.

Sprockets

Check for set screw tightness.

Clutch

Check, adjust as needed.

Belt

Check condition & tightness.

Fasteners

Check, tighten if needed.

Manual Disconnect

Check & operate.

Brake (if present)

Check, adjust as needed.

Do not...

• 

Use  grease or silicone 

spray

• 

Lubricate motor

• 

Lubricate Clutch or V-belt

Do...

• 

Disconnect ALL electric power 

BEFORE performing any 

maintenance.

• 

Use SAE 30 Oil.

• 

Inspect and service whenever 

a malfunction is observed or 

suspected.

To prevent possible SERIOUS INJURY or DEATH,

 

install reversing sensors when the 3-button control 

station is out of sight of the door or any other control 

(automatic or manual) is used. Reversing devices are 

recommended for ALL installations.

CLUTCH ADJUSTMENT

1.  Loosen the adjustment jam nuts until 

there is little tension on the clutch 

spring.

2.  Tighten the inner jam nut gradually until 

there is just enough tension to permit 

the operator to move the door smoothly 

but to allow the clutch to slip if the 

door is obstructed.  When the clutch is 

properly adjusted, it should generally be 

possible to stop the door by hand during 

travel.

3.  Tighten the outer jam nut and lock the 

nuts in place by tightening them against 

one another.

IMPORTANT NOTE: 

The adjustable friction clutch is NOT an 

automatic reversing device.

Clutch Hub

Fiber Disc

Spring

Adjustment

Jam Nuts

Washer

Clutch Pulley

On models LDJB and LDJBH a brake is supplied from the 

factory.  It is designed to stop and hold the door in position 

whenever power is removed from the motor.

 

On first installation the brake should not need adjustment.  The 

brake operation should be inspected every 3 months. As the 

brake pads wear, adjustments need to be made to maintain 

proper operation. 

With the power disconnected to the 

operator, carefully try to rotate the large 

drive pulley by hand.  The brake should 

be engaged and it should be very 

difficult to turn. 

While pushing the solenoid plunger 

in by hand, there should now be 

clearance between the brake pads 

and the drum (approximately .020") 

allowing the pulley to rotate freely.  To 

achieve the proper operation, adjust 

the upper and lower pad spacing bolts 

(A&B) accordingly.

BRAKE ADJUSTMENT

Solenoid

Drum

Lower Brake Pad

Upper Brake Pad

Pivot Plate (C)

Spring Tension

Adjustment Bolt

Upper Pad Spacing Bolt (A)

Lower Pad Spacing Bolt (B)

Solenoid Plunger

WARNING

To avoid SERIOUS PERSONAL 

INJURY or DEATH from 

electrocution

, DISCONNECT 

electric power BEFORE 

performing any maintenance

WARNING

Summary of Contents for MDJ

Page 1: ...M DUTY JACK SHAFT OPERATOR READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS SAVE THESE INSTRUCTIONS This unit is intended for limited duty applications not to exceed 12 cycles of opening and closing per hour NOT FOR RESIDENTIAL USE 0MAGA0AA CDJ MANUAL 03 ...

Page 2: ...B2 Standard when powered C2 When photoeyes are blocked or not present LIMIT ADJUST Linear driven fully adjustable screw type cams Adjustable to 24 feet MDJ MDJH MDJB MDJBH MECHANICAL SAFETY PREPARATION MDJ MDJH MDJB MDJBH All MDJ MDJH MDJB and MDJBH operators have dual output shafts and may be mounted on either the right standard or the left side of the door Install the sprocket on the side desire...

Page 3: ...with BOTH set screws 2 Install Hand Chain Models MDJH and MDJBH only Thread hand chain around hand chain wheel ensuring that it passes through both openings in the hand chain guide Remove enough links that so that the loop hangs approximately two feet above the floor 3 Mount Manual Disconnect Chain Keeper Using suitable hardware mount the manual disconnect directly beneath the operator approximate...

Page 4: ...s Near and Opposite Side SENSING EDGES All types of sensing edges with an isolated normally open N O output are compatible with your operator This includes pneumatic and electric edges If your door does not have a bottom sensing edge and you wish to purchase one contact the supplier of your operator If not pre installed by the door manufacturer mount the sensing edge on the door according to the i...

Page 5: ...ROL WIRING MDJ MDJH MDJB MDJBH IMPORTANT NOTE Mount warning notice beside or below the push button station WARNING WARNING 8 MDJ MDJH MDJB MDJBH 9 PHOTO EYE INSTALLATION 1 Make sure that power is disconnected to the system prior to installing the photo eyes 2 Photo eyes need to be mounted inside the building They should be mounted on either side of the door and as close as possible to the door tra...

Page 6: ...ivating an OPEN button without the need to use the STOP button first for all 3 Modes To reduce the risk of serious injury or death follow these instructions carefully Read and follow ALL instructions Keep fingers and other body parts away from all moving parts of the door and gate operator system while it is being operated Keep the radio controls away from children Do not allow children to play wi...

Page 7: ...ic or manual is used Reversing devices are recommended for ALL installations CLUTCH ADJUSTMENT 1 Loosen the adjustment jam nuts until there is little tension on the clutch spring 2 Tighten the inner jam nut gradually until there is just enough tension to permit the operator to move the door smoothly but to allow the clutch to slip if the door is obstructed When the clutch is properly adjusted it s...

Page 8: ...RITY SENSITIVE NORMALLY OPEN SAFETY DEVICE OPTIONAL MOMENTARY SWITCH INTERLOCK WHEN NEEDED Rev 09 11 15 LX 900 Wiring Connections COAXIAL ANTENNA CONNECTION Stop and Com must be jumpered when a 3 Button Wall Station is not Present MDJ MDJH MDJB MDJBH 15 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NAPOLEON LYNX ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISS...

Page 9: ...SHOP DRAWING MDJ MDJH MDJB MDJBH 16 14 1 15 4 18 0 0 750 10 0 1 50 TYP 0 50 0 406 18 0 5 5 6 5 5 0 TYP ...

Reviews: