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FES Propeller Manual Version 1.23 

 

October 2022 

Page 11 of 11 

 
9. Maintenance and repair 
 

1. Periodic control of propeller is required after every 50 hours of motor run or after 12 
months, whatever comes first, by air-worthiness controller: 
 

-  check  visually  the  leading  and  trailing  edge  at  the  root.  If  there  are  visible  any 
cracks or other major damages, please contact manufacturer for advice before next 
flight. If is not clear, please check chapter about acceptable minor damages. 

 - check that each blade is opening and closing freely with only small friction. If there 
is too much friction, it is necessary to clean and lubricate the attachment bolts and 
bushing. To perform this is necessary to remove the propeller blades.   
- check condition of rubber part, glued to the root section of each propeller blade. If 

rubber parts have signs of wear or they are damaged, they should be removed and    
replaced. New rubber part should be glued to each propeller blade with Loctite Super 
Attak quick glue or similar. 

 

 

- inspect the leading edge of the blades for minor paint damages from small stones; 

If  such  damages  are  found,  they  should  be  repaired  with  small  droplets  of  white 
acrylic paint. When droplets of paint are dry, any excessive paint need to be carefully 
sanded  so  that  is  in  line  with  other  surface.  Only  qualified  persons  are  allowed  to 

perform such minor repair. Do not repaint complete propeller blades, as repainting 
might  affect  balancing  of  the  propeller.  Maximum  acceptable  weigh  difference 
between the propeller blades is 0.3g. 

 
2. Special control of the propeller is required at 200h of motor run. It can be performed by 
manufacturer or by workshops which are approved by manufacturer. 

 
10. Shipping and storage 

 

 

 

Note: 

During the transport in the trailer, we recommend 

using a soft  

 

 

cotton canopy cover

, which covers the nose of the sailplane and prevents 

 

 

the opening of propeller blades. 

 

If you are not using a canopy cover, use 

FES covers for propeller blades

 

 

 

to prevent the propeller blades from opening when pulling the fuselage out 

 

 

of the trailer.  

 

If  shipping  or  storage  is  required,  careful  packing  is  the  best  protection  against 

damage. Especially the tips and trailing edge should be sufficiently protected. The easiest 

way is to use a few layers of bubble wrap for each propeller blade, and then place them 
into thick cartoon or wooden box. 

The  propeller  blades  should  not  be  stored  close  to  heat  source  or  in  rooms  with 

extreme changes in temperature or humidity. 
 

11. Revision history 

 

May 2022

 

Initial release of manual, v1.23

 

 

 

Summary of Contents for FES DG P1 102

Page 1: ...manual for the propeller FES DG P1 102 if used in the DG 1001E Issued DE EI LZ Design Checked CVE MPI Wassenaar Approved HoOA LMPL Dirks Date Oct 2022 Date 11 Nov 2022 Date 16 Nov 2022 LZ design d o o Brod 3D 1370 Logatec Slovenia tel 386 59 948 898 info lzdesign si www front electric sustainer com ...

Page 2: ...al data 5 3 Model designation 5 4 Construction 6 4 1 Certification standards 6 4 2 Construction Material 6 4 3 Surface finish 6 5 Removal of propeller blades 7 6 Installation of propeller blades 8 7 Operating instructions 10 8 Acceptable minor damages 10 9 Maintenance and repair 11 10 Shipping and storage 11 11 Revision history 11 ...

Page 3: ...but the customer shall be responsible for any transportation cost This warranty does not cover failures due to abuse misuse accident or unauthorized alterations or repairs THE WARRANTIES AND REMEDIES CONTAINED HEREIN ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED OR STATUTORY INCLUDING ANY LIABILITY ARISING UNDER ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR P...

Page 4: ...safety They are subject to constant torque loads from the motor airflow and high centrifugal and bending loads A mechanical failure could cause a forced landing or create vibrations sufficiently severe to damage the glider Unusual vibrations should be investigated and fixed immediately as it could be a warning that something is wrong Please pay your attention especially to the section dealing with...

Page 5: ...rotation clockwise looking at direction of flight Operating conditions any normal environment condition 3 Model designation Propeller model designation is the following FES DG P1 102 1 2 3 4 where 1 designed for application 2 designed for specific sailplane type DG1001 e 3 model version 4 propeller diameter in cm Propeller serial number is identified as follows XXX L and R YYYY where XXX L and R s...

Page 6: ...ave very accurate profile geometry At attachment point of propeller blade is integrated hardened steel bushing with very accurate tolerance so that play is minimal Propeller hub is CNC milled part from Aluminum alloy 7075 black anodized 4 3 Surface finish High quality acrylic white paint PPG D700 is used to protect the composite body against moisture and erosion Each blade pair is sanded and polis...

Page 7: ...ove to prevent any of the small parts entering the motor if it falls through the fingers by coincidence When this happens it is usually necessary to remove and open motor which is quite demanding job so it is much easier to tape openings Flatten and remove split pin which secure M8 crown nut on each end of propeller blade attachment bolt Carefully unscrew crown nuts and remove M8 spring spacers 3 ...

Page 8: ...sing white silicon grease use only clean grease from closed tube Then insert such lubricated bolts to each propeller blades bushing from each side so that thin film of the grease will be also transferred to inner surface of bushing Clean away any exceed amount of grease If there is too much grease it will be later spilled to inner surface of the spinner by centrifugal force so we recommend using o...

Page 9: ... is much easier to tape openings 6 Place M8 Inox spring washer to the threaded side of a bolt and then a crown nut M8 Tighten the crown nut with key number 13 so that there is some tension in spring washer which create enough friction so that bolt cannot rotate freely If there is too much tension in the forks propeller blades would not be able to open and close freely If this is the case un tight ...

Page 10: ...ck visually the leading and trailing edge at the root If there are visible any cracks or other major damages please contact manufacturer for advice before next flight If is not clear please check next chapter about acceptable minor damages check that each blade is opening and closing freely with only small friction If there is too much friction it is necessary to clean and lubricate the attachment...

Page 11: ...rylic paint When droplets of paint are dry any excessive paint need to be carefully sanded so that is in line with other surface Only qualified persons are allowed to perform such minor repair Do not repaint complete propeller blades as repainting might affect balancing of the propeller Maximum acceptable weigh difference between the propeller blades is 0 3g 2 Special control of the propeller is r...

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