M/A-Com M7100IP, Installation Manual

Page 1: ...Installation Manual MM102343V1 Rev C Mar 05 M7100IP Mobile Radio Control Unit Motorcycle Installation ...

Page 2: ...y rights including patent rights copyrights and trade secrets of Digital Voice Systems Inc The user of this technology is explicitly prohibited from attempting to decompile reverse engineer or disassemble the Object Code or in any way convert the Object Code into human readable form NOTICE Repairs to this equipment should be made only by an authorized service technician or at a facility designated...

Page 3: ...4 1 RF Power Adjustments 19 6 INSTALLATION 21 6 1 TOOLS REQUIRED 21 6 2 EQUIPMENT INSTALLATION 21 6 2 1 Weather Resistant Case Assembly and Installation 21 6 2 2 Harley Davidson Installation 24 6 3 RADIO MOUNTING BRACKETS 24 7 CONTROL UNIT MOUNTING 26 7 1 1 Control Unit and Mic Hanger Installation 27 7 2 SPEAKER MOUNTING 29 7 3 CABLE ROUTING 29 7 3 1 Power and Control Cables 29 7 3 2 Option Cable ...

Page 4: ...e like which if not correctly performed or adhered to could result in personal injury Do not proceed beyond a WARNING symbol until the conditions identified are fully understood or met CAUTION The CAUTION symbol calls attention to an operating procedure practice or the like which if not performed correctly or adhered to could result in damage to the equipment or severely degrade the equipment perf...

Page 5: ...o or more users over a distance It uses RF energy or radio waves to send and receive calls RF energy is one form of electromagnetic energy Other forms include but are not limited to electric power sunlight and x rays RF energy however should not be confused with these other forms of electromagnetic energy which when used improperly can cause biological damage Very high levels of x rays for example...

Page 6: ...s include information and operating instructions required to control your RF exposure and to satisfy compliance requirements 2 2 COMPLIANCE WITH RF EXPOSURE STANDARDS Your M A COM Inc M7100IP mobile two way radio is designed and tested to comply with a number of national and international standards and guidelines listed below regarding human exposure to RF electromagnetic energy This radio complie...

Page 7: ...tance away from the transmitting antenna Table 2 1 Rated Power and Recommended Minimum Lateral Distance RECOMMENDED MINIMUM LATERAL DISTANCE FROM TRANSMITTING ANTENNA MOBILE RADIO FREQUENCY SPLIT RATED POWER OF MOTORCYCLE INSTALLED MOBILE TWO WAY RADIO CONTROLLED UNCONTROLLED VHF 25 Watts 136 MHz Antenna P N SM LE OM150K 125 TNC 54 27 cm 121 35 cm 50 Watts 378 MHz Antenna P N LE OM406BKTNC 85 23 c...

Page 8: ...e installation manual providing specific information of how to install the antennas to facilitate recommended operating distances to all potentially exposed persons Use only the M A COM approved supplied antenna s or approved replacement antenna s Unauthorized antennas modifications or attachments could damage the radio and may violate FCC regulations 2 2 2 Approved Accessories This radio has been...

Page 9: ...malfunction due to the lack of protection from radio frequency energy present when transmitting If the vehicle contains such equipment consult the dealer and enlist their aid in determining the expected performance of electronic circuits when the radio is transmitting Electric Blasting Caps To prevent accidental detonation of electric blasting caps DO NOT use two way radios within 1000 feet of bla...

Page 10: ...ne in its hanger whenever the vehicle is in motion Place calls only when the vehicle is stopped When talking from a moving vehicle is unavoidable drive in the slower lane Keep conversations brief If a conversation requires taking notes or complex thought stop the vehicle in a safe place and continue the call Whenever using a mobile radio exercise caution ...

Page 11: ...11 Figure 3 1 Typical M7100IP Motorcycle Installation ...

Page 12: ... it is suggested that the installer read the entire manual prior to installation Figure 3 1 shows a typical motorcycle installation NOTE M A COM Inc does not assume liability for possible degradation of the radio or motorcycle performance due to mounting procedures 4 1 RELATED DOCUMENTATION M7100IP Mobile Radio Operator s Manual Scan System MM102341V1 M7100IP Mobile Radio Installation Manual Scan ...

Page 13: ...t cover logo label motorcycle accessory cable motorcycle control cable motorcycle power cable microphone hanger kit motorcycle radio mounting kit motorcycle control unit mounting kit includes special mic hanger motorcycle radio case power filter motorcycle radio case bracket antenna mounting bracket 3 hardware kits TX power turn down label and motorcycle installation manual REMOTE MOUNT ACCESSORIE...

Page 14: ...ADIO REQUIRES EXTENDED OPTION CABLE SM KA 13 Helmet Kit External mount with Speaker and Noise Canceling Microphone SM KA 23 Helmet Kit External Mount with Two Speakers and Noise Canceling Microphone SM KA11 FG Half Helmet Kit Seer 1608 with Speaker and Noise Canceling Microphone SM KA21 FG Half Helmet Kit Seer 1608 with Two Speakers and Noise Canceling Microphone HEADSET KIT INTERFACE CABLE OPTION...

Page 15: ...a are all ordered separately Hardware Kits 350A1396G1 G4 are shown in Figure 5 2 and Figure 5 3 Hardware kit 350A1396G1 is used to factory install the radio mounting bracket and alternator whine reject filter to the weather resistant case Hardware kits 350A1396G2 G4 are used by the customer in the field to mount the case and control head to the motorcycle and may require the optional Harley Davids...

Page 16: ...16 Figure 5 1 Typical Motorcycle Kit ...

Page 17: ...17 Hardware Application Kit 350A1396G1 Case Antenna Assembly Hardware Kit 350A1396G2 Figure 5 2 Hardware Installation Kits for Harley Davidson Motorcycles ...

Page 18: ...18 Control Unit Microphone Hardware Kit 350A1396G3 Motorcycle Adapter Mounting Kit 350A1396G4 Figure 5 3 Hardware Kits for Harley Davidson Motorcycles ...

Page 19: ...if the proper RF power level is not used As a final note RF power may not be set to exceed the maximum regulatory RF power specified by that country s regulatory agency 5 4 1 RF Power Adjustments For factory installed options the maximum RF power levels are factory preset and should only require verification in the field See Table 5 2 For field installed options the RF power of previously purchase...

Page 20: ...ce Manuals in the programming sections Table 5 2 RF Power Versus Current Setting M7100IP MOBILE RF POWER Standard Application M7100IP MOBILE RF POWER Motorcycle Application RF PWR Rated CURRENT Typical RF POWER Rated RF POWER Actual CURRENT Typical 378 430 MHz 50W 12A 25W 27 0 5W 8A 30W 9A 20W 19 5 0 5W 7A 450 512 MHz 50W 12A 25W 27 0 5W 8A 30W 9A 20W 19 5 0 5W 7A 800 MHz Repeater Input Band 806 8...

Page 21: ...tion cables Installing the Headset Option Performing an operational check All mounting hardware consists of stainless steel screws locknuts nuts and lockwashers to resist corrosion 6 1 TOOLS REQUIRED Socket wrench set U S metric with 3 extender Open end wrench adjustable Wire clippers TORX BIT set small metric 6 2 EQUIPMENT INSTALLATION 6 2 1 Weather Resistant Case Assembly and Installation The mo...

Page 22: ...22 Figure 6 1 Radio Installation 188D6803 Sh 1A Rev 4 ...

Page 23: ...23 Figure 6 2 Radio Installation 188D6803 Sh 1B Rev 4 ...

Page 24: ...m case assembly onto the 4 resilient mounts using the serrated flange nuts and flat washers included inside the case Refer to Figure 6 3 6 Refer to Figure 6 4 and connect the power cable to the radio Refer to Cable Connections 7 Position the radio fins up inside the bracket in the bottom case assembly and slide onto the arms Lock in place using the TORX head screws and lock washers taped to the ra...

Page 25: ...25 Figure 6 3 Case Mounting Bracket and Case Assembly Figure 6 4 Radio Connections ...

Page 26: ...it necessary to obtain a custom made bracket When designing and mounting the control unit bracket the following guidelines should be considered The installation must NOT interfere with steering or operation of the motorcycle Mounting locations must NOT interfere with the driver or with instrument visibility The installation should provide easy access to the radio operating controls Rounded corners...

Page 27: ... Mic Hanger Installation Refer to Figure 7 2 for a detailed mechanical drawing of the control unit and microphone mounting assembly The mounting bracket shown mates with the Harley Davidson Road King hardware For all other models an additional adapter bracket is required ...

Page 28: ...n the control unit bracket and the motorcycle to raise the level of the control unit bracket This spacer if needed must be constructed locally 2 Mount the control unit and mic hanger to the mounting bracket After installing the control unit do not make any cable connections until all cables have been run and secured Speaker and option connectors are shown on the Interconnection Diagrams listed in ...

Page 29: ...ng the cable runs between the radio control unit and battery The cables should be routed away from exhaust pipes mufflers and moving parts or where mechanical damage may result Secure all cables with black cable ties to provide a clean installation The power and control cables red and black exit the radio case assembly through the square hole in the front of the box and are routed to the area bene...

Page 30: ...ly Figure 7 4 shows the cabling underneath the saddle area Note the location of the option cable and connector not being used 5 Refer to Figure 7 5 and route the cables through the center of the triangular frame assembly to the area at the rear of the control unit The cable may be routed along side existing cables and secured to them with cable ties NOTE It may be necessary to notch a portion of t...

Page 31: ...OTE Refer to Section 8 1 for accessory cable routing instructions 10 Connect speaker leads from accessory cable to speaker cable 11 Connect negative power lead to the battery negative terminal 12 Connect positive power lead to the battery positive terminal 13 Reinstall gas tank cowling and secure saddle 14 Verify all electrical connections radio control unit antenna option switch speaker and batte...

Page 32: ...32 Figure 7 5 Triangular Frame Assembly Figure 7 6 Control Unit Connections ...

Page 33: ... the control unit end and at the saddle area to provide entrance and exit holes for the cable The entrance and exit cutaway holes are required to permit the fairing to be remounted flush to the gas tank 3 Before replacing the fairing the control cable and any option cables may be run under the fairing also Replace the fairing by removing the gas cap repositioning the fairing then replacing the gas...

Page 34: ...rovided is discarded and the wire terminated However at the customer s discretion the ignition switch standby control feature may be used The plug connections include the microphone speaker option cable and the control cable Refer to the interconnection diagram 188D6783 and to diagram 19B802554P23 for cable identification 1 Plug the black speaker leads from the control cable into the speaker cable...

Page 35: ...itical It cannot be just any arbitrary length To prevent possible extraneous radiation RFI feedback from the antenna to the radio high VSWR or antenna ground currents select an antenna coaxial cable length that is close to a multiple of an odd quarter wavelength To properly use a thru line wattmeter one of the following two conditions must be met If the wattmeter is installed right at the M7100IP ...

Page 36: ...ncy is 155 MHz Applying the formula λ 18 10 inches wavelength 36 19 inches n 1 Coaxial cable length is 18 10 1 x 36 19 54 29 inches 7 5 2 Typical Motorcycle Mount Antenna Installation It is important to refer to the minimum lateral distance recommendations when installing your antenna see Table 2 1 The minimum lateral distances are calculated using a 50 duty cycle 1 After the proper length of coax...

Page 37: ...nal check of all cables to make sure they are properly connected and dressed away from all moving parts and exhaust pipes and secured with cable ties Then recheck all electrical connections and radio mounting hardware 8 1 HEADSET INSTALLATION OPTION NOTE To enable the PTT switch on the handlebar switch for external headset options the M7100IP mobile radio must be programmed so that INP2 is defined...

Page 38: ...the Helmet Kit Interface Cable Figure 8 1 Headset Option with M7100IP Mobile Radio with Portable Radio P7100IP shown 1 Install the noise canceling microphone and single or dual speakers in the helmet per instructions provided by the vendor 2 Remove the plug 19B802554P26 from the option connector on the back of the M7100IP radio control unit Connect the accessory cable 19B802554P24 to the option co...

Page 39: ...he four position quick disconnect plug along the bike and bring it out near the location of the driver s hip 5 The long end of the accessory cable 19B802554P24 which contains the 25 pin D subminiature receptacle connector is to also be routed along the bike and any excess is to be coiled up and left under the seat 6 The driver takes the belt boxes listed in Table 5 1 and attaches it to his belt Th...

Page 40: ...d the Helmet Kit Interface Cable Figure 8 2 Headset Option with Mobile Radio Only Application 1 Follow steps 1 5 of the Dual Radio Application 2 The helmet kit quick disconnect plug is mated to the extender cable SM 25 0694 no need for a belt box 3 Finally the other quick disconnect connector of the extender cable is mated to the Helmet Kit Interface Cable quick disconnect connector ...

Page 41: ... with the SM MCH 71GT or SM MCK 71GT Motorcycle Interface cable simply press and hold the PTT button and talk into the noise canceling mic to transmit Release the PTT button to receive Adjust the volume switch on the control head for the desired level 2 If the motorcycle is equipped with the SM MCH 72GT SM MCH 73GT or SM MCK 72GT Motorcycle Interface cable press and hold the three position toggle ...

Page 42: ...42 Interconnection Diagram 188D6783 Sh 1 Rev 3 ...

Page 43: ...43 Interconnection Diagram 188D6783 Sh 1 Rev 3 ...

Page 44: ...44 Remote Mount Motorcycle Extended 19B802554P23 Sh 23 Rev 27 ...

Page 45: ...45 Motorcycle Accessory Cable 19B802554P24 Sh 24 Rev 27 ...

Page 46: ...46 Power Control Cable 19B802622P2 Sh 1 Rev 6 ...

Page 47: ...47 Power Control Cable 19B802622P2 Sh 2 Rev 6 ...

Page 48: ...48 Power Control Cable 19B802622P2 Sh 3 Rev 6 ...

Page 49: ...49 Motorcycle Radio Case Assembly 188D6465 Rev 5 Part 1 ...

Page 50: ...50 Motorcycle Radio Case Assembly 188D6465 Rev 5 Part 2 ...

Page 51: ... Radio Conversion PART NUMBER DESCRIPTION 19A703965P2 Alternator Filter 19B802554P23 Control Cable 19B802554P24 Accessory Cable 19B802622P2 Power Cable 188D6464P1 Motorcycle Case Black 188D6437P1 Case Antenna Bracket KT101533V4 Motorcycle Radio Mounting Bracket And Hardware Kit 188D6438P1 Adapter Bracket For Harley Davidson Motorcycles 350A1396G1 Hardware Kit For Motorcycle Case 350A1396G2 Hardwar...

Page 52: ...t Mounting Hardware Kit 350A1396G4 Case Adapter Mounting Hardware Kit 188D6437P1 Case Antenna Bracket 188D6438P1 Case Adapter Bracket 188D6464P1 Radio Mount Black Case LS102824V1 Mobile Speaker MIL STD 4 ohm 19A703965P2 RF Interface Filter 19B802554P23 Remote Mount Motorcycle Extended Option Cable 19B802554P24 Motorcycle Accessory Cable not included with Option MAHG ZN6E 19B802622P2 Motorcycle Pow...

Page 53: ...re hinge 19A149819P1 Thread Locker Loctite 425 19A115204P1 Cam Lubricant Lubriplate 130A 344A1396G1 Motorcycle Case Hardware Kit L14BP15014 Screw Hex Head Mach Qty 4 Control Unit Microphone Mounting Bracket and Hardware Kit PART NO DESCRIPTION 188D6530P1 Control Unit Bracket Qty 1 350A1408P1 Washer Breakaway Qty 2 19B802554P26 Plug DB25 Qty 1 19B802871P2 Cover Microphone Connector Qty 1 19A115409P...

Page 54: ...thout Siren Option MAHG ZN6G Hand Held Controller without Siren and no accessory cable Option MAHG ZN6H Hand Held Controller with Siren Mounting Hardware Kit Less Bracket 350A1396G2 G4 PART NO DESCRIPTION N400AP42 Washer Metal Lock Qty 4 N415P25 Washer Metal Lock Qty 4 N400P35 Washer Metal Lock Qty 3 SBA123030 0140 Screw Mach Torx SS Qty 3 N279AP23B6 Nut Serrated 5 16 Qty 8 N400P41 Washer Flat Qty...

Page 55: ...unting Bracket KT101533V4 PART NO DESCRIPTION Photo not available N402P9B17 Washer Flat 0 203ID 0 406OD Black FM102906V1 Bracket Motorcycle Radio Mount L14P14010B17 Screw Hex M5x10 Black L401P25B17 Washer Lock Split M5 Black ...

Page 56: ... be provided at no charge during the warranty period only for the Equipment covered under Paragraph B 3 and B 4 To be eligible for no charge labor service must be performed at a M A COM factory by an Authorized Service Center ASC or other Servicer approved for these purposes either at its place of business during normal business hours for mobile or personal equipment or at the Buyer s location for...

Page 57: ...57 NOTES ...

Page 58: ...58 NOTES ...

Page 59: ...59 NOTES ...

Page 60: ...M A COM Wireless Systems 221 Jefferson Ridge Parkway Lynchburg Virginia 24501 Outside USA 434 385 2400 Toll Free 800 528 7711 www macom wireless com Printed in U S A ...