M/A-Com P5100 Series, Maintenance Manual

Page 1: ...Maintenance Manual LBI 38551 Rev D May 04 MASTR II III 12 24V Power Supply 19A149979P1 120 VOLT 60 Hz 19A149979P2 230 VOLT 50 Hz 19A149979P3 220VOLT 60 Hz...

Page 2: ...e no responsibility CREDITS MASTR is a registered trademark of M A COM Inc All other brand and product names are trademarks registered trademarks or service marks of their respective holders NOTE Repa...

Page 3: ...Z MODELS 19A149979P1 P2 32 8 2 PRINTED CIRCUIT BOARD 60 HZ MODELS 19A149979P2 33 8 3 12 24 VDC 220VAC 60 HZ POWER SUPPLY 19A149979P3 34 9 0 SCHEMATIC DIAGRAMS 35 9 1 POWER SUPPLY 19A149979P1 MODEL 289...

Page 4: ...e frequency INPUT LINE SURGE PROTECTION 150 V rated MOV 60 Hz version 275 V rated MOV 50 Hz version DUTY CYCLE For 0 18 Amp Output 100 Continuous Duty OUTPUT VOLTAGE RIPPLE Less than 100 mVp p 25 C Le...

Page 5: ...erely degrade the equipment performance NOTE The NOTE symbol calls attention to supplemental information which may improve system performance or clarify a process or procedure The ESD symbol calls att...

Page 6: ...rating and current rating as specified in the parts list Failure to do so can result in fire hazard 15 GROUNDING AND AC POWER CORD CONNECTION To reduce risk of electrical shock use only a properly gr...

Page 7: ...erator or burn a building This manual implies that it is possible to open the unit check the problem change the components according to the troubleshooting guide close the unit and power on the system...

Page 8: ...20 for P1 15 for P2 the output voltage will not vary more than 2 A ferroresonant power supply provides inherently excellent line voltage surge protection and fewer parts for high reliability No activ...

Page 9: ...D3A and D4B are conducting and also delivering current which is summed at the input to the high current filter The high current filter consists of capacitors C1 C4 and C7 inductor L1 and resistor R1 I...

Page 10: ...C for a 15 amp load out of F801A and for a nominal 13 0 VDC for a 3 amp load out of J801 receiving and transmitting simultaneously When receiving only a 3 amp load out of J801 the output voltage is le...

Page 11: ...CIRCUIT ANALYSIS Figure 4 3 60 Hz Power Supply 19A149979P3 LBI 38551D 11...

Page 12: ...ng power to the unit 5 2 ADJUSTMENTS This power supply has no adjustments or controls other than the ON OFF switch 5 3 INSTALLATION The power supply is normally installed in an EIA 19 inch wide rack o...

Page 13: ...MAINTENANCE FRONT VIEW REAR VIEW Figure 5 1 Front and Rear View 60 Hz Power Supply 19A149979P1 FRONT VIEW REAR VIEW Figure 5 2 Front and Rear View of 50 Hz Power Supply 19A149979P2 LBI 38551D 13...

Page 14: ...MAINTENANCE FRONT VIEW REAR VIEW F4 F1 F2 F3 S1 J802 F801A W801 J801 Figure 5 3 Front and Rear View of 60 Hz Power Supply 19A149979P3 14 LBI 38551D...

Page 15: ...f one of the dual diodes on D1 D2 D3 or D4 is shorted NOTE All four diode packages contain two diodes each 8 Line frequency 60 Hz 9 Load current greater than 15 0 amps Low output voltage on J801 0 Vo...

Page 16: ...0 amps Low output voltage on J801 0 Vo 12 5 VDC Check the following 1 If one of the dual diodes on D1 D2 D3 or D4 is shorted NOTE All four diode packages contain two diodes each 2 Line frequency 60 H...

Page 17: ...W801 3 Open CR1 CR2 CR3 or CR4 No output voltage at F801A Check the following 1 Open F1 F2 or S1 2 AC voltage on W801 3 Open CR1 CR2 CR3 or CR4 Low output voltage on F801A 0 Vo 25 0 VDC Check the foll...

Page 18: ...to rear terminal of fuse holder F1 W2 Ground lead on J1 to chassis ground stud W3 White lead on J1 to TB7 on PCB W4 and W5 Part of front panel 9H910463001 W6 From E3 on PCB to piggy back terminal of...

Page 19: ...72067900 Terminal boot Item 13 31024000 Insulator Not shown goes on C1 thru C4 and C6 and C7 Item 14 M29 07062201 Top Cover Item 15 M29 22041501 Hex nut No 6 32 x 250 quantity 10 used to secure PCB It...

Page 20: ...09013901 F2 821090214PE M29 09013903 Normal Blow Fuse 20 amps 32V similar to Bussman AGC 20 F3 821097100PE M29 09016300 Slow Blow Fuse 5 amps 250V similar to Bussman MDL 5 J1 81525013000 AC Receptacl...

Page 21: ...HOKES L1 M29 289C5 Output Choke 0 7mH 15 amps L2 M29 289FC4 Output Choke 0 4mH 3 amps VARISTOR MOV1 M29 18008013 Varistor 150V 80j metal oxide RESISTOR R2 M29 116013800 Resistor 100 ohm 10 10 watt TER...

Page 22: ...river slot design similar to Bussman HTB 96M Used with F1 F3 and F4 M29 09014200 Fuse Holder screwdriver slot design similar to Bussman HTB 96I Used with F2 CONNECTORS F801A M29 40028600 Connector 4 p...

Page 23: ...d wire to case M29 05065600 Bracket for C9 M29 22041501 Hex nut No 6 32 x 250 quantity 10 used to secure PCB M29 22043201 Nylon Standoff Quantity 7 Used to separate PCB from case M29 11023900 Strain r...

Page 24: ...5V 55j metal oxide TERMINALS TB1 thru TB11 M29 13048100 FASTON tabs similar to Amp 62650 1 MISCELLANEOUS M29 22045500 Pem Stud 10 32 Quantity 4 secures PCB M29 22041503 Keeper Nut 10 32 1 8 thick Quan...

Page 25: ...ead Wire Assembly FRONT PANEL 9H910464001 83070685000 Front panel 8152500743F Wire Black SWITCH S1 82120003900 DPST sim to RGSCC 711 R B B E FUSE 821090170PE Holder sim to HTB 36M F1 821097100PE 5 Amp...

Page 26: ...to GI FED30CP CHOKE L1 83289C50000 Choke L2 83289FC4000 Output Choke 0 4mH 3 amps RESISTORS R2 8111010510P 10 Ohm 10 10 watt VARISTOR VR1 814023240PE 150V sim to V275LA20A LEAD ASSEMBLIES E1 81525007...

Page 27: ...and Resistor R1 bracket Qty 4 81622041503 Nut 10 32 goes on E2 E7 and E11 Qty 3 81622041504 Nut Transformer T1 81505065600 Bracket Capacitor C9 81622044600 Screws Bracket for C9 Qty 2 81622009003 Scre...

Page 28: ...ASSEMBLY DIAGRAM 7 0 ASSEMBLY DIAGRAMS 7 1 12 24 VDC 121VAC 60 Hz POWER SUPPLY 19A149979P1 289PS15 Sh 1 Rev T 28 LBI 38551D...

Page 29: ...ASSEMBLY DIAGRAM 289PS15 Sh 2 Rev T LBI 38551D 29...

Page 30: ...ASSEMBLY DIAGRAM 7 2 12 24 VDC 230VAC 50 Hz POWER SUPPLY 19A149979P2 289PS16 Sh 1 Rev T 30 LBI 38551D...

Page 31: ...ASSEMBLY DIAGRAM 7 3 12 24 VDC 220VAC 60 Hz POWER SUPPLY 19A149979P3 LBI 38551D 31...

Page 32: ...INE DIAGRAM 8 0 OUTLINE DIAGRAM 8 1 PRINTED CIRCUIT BOARD 50 Hz AND 60 Hz MODELS 19A149979P1 P2 33017704 Sh 1 33017700 Sh 1 COMPONENT SIDE 33017704 Sh 1 33017700 Sh 1 SOLDER SIDE C1 C2 C3 C4 32 LBI 38...

Page 33: ...OUTLINE DIAGRAM 8 2 PRINTED CIRCUIT BOARD 60 Hz MODELS 19A149979P2 289PS16 LBI 38551D 33...

Page 34: ...OUTLINE DIAGRAM 8 3 12 24 VDC 220VAC 60 Hz POWER SUPPLY 19A149979P3 289PS25 34 LBI 38551D...

Page 35: ...SCHEMATIC DIAGRAM 9 0 SCHEMATIC DIAGRAMS 9 1 POWER SUPPLY 19A149979P1 Model 289PS15 289PS15 Rev A LBI 38551 Rev D 35...

Page 36: ...SCHEMATIC DIAGRAM 9 2 POWER SUPPLY 19A149979P2 Model 289PS16 289PS16 Rev A 36 LBI 38551 Rev D...

Page 37: ...SCHEMATIC DIAGRAM 9 3 POWER SUPPLY 19A149979P3 Model 289PS25 Schematic Diagram Not Available LBI 38551 Rev D 37...

Page 38: ...M A COM Inc 221 Jefferson Ridge Parkway Lynchburg Virginia 24501 Outside USA 434 385 2400 Toll Free 800 528 7711 www macom wireless com Printed in U S A...