M/A-Com P5100 Series, Installation And Safety Manual

Page 1: ...Installation Product Safety Manual MM102342V1 Rev Fp1 Sep 07 M7100IP Series Mobile Radio...

Page 2: ...rights are reserved under the copyright laws of the United States CREDITS EDACS is a registered trademark and ProGrammer SCAT Failsoft ProSound ProScan Aegis ProFile ProVoice and G STAR are trademarks...

Page 3: ...ed for land mobile radio applications The device may have use restrictions which require that the national authority be contacted for any system licensing requirements frequency use allowable power le...

Page 4: ...CONTROL UNIT MOUNTING 32 10 3 PIGTAIL BRACKET 32 10 4 SPEAKER 35 10 5 MICROPHONE HANGER AND OR HOOKSWITCH MOUNTING 36 10 6 SIREN AND LIGHT 36 10 7 RADIO MOUNTING AND FINAL HOOK UP 37 11 DUAL CONTROL...

Page 5: ...rsonal injury Do not proceed beyond a WARNING symbol until the conditions identified are fully understood or met CAUTION The CAUTION symbol calls attention to an operating procedure practice or the li...

Page 6: ...romagnetic energy Other forms include but are not limited to electric power sunlight and x rays RF energy however should not be confused with these other forms of electromagnetic energy which when use...

Page 7: ...nd to satisfy compliance requirements 2 2 COMPLIANCE WITH RF EXPOSURE STANDARDS Your M A COM Inc M7100IP mobile two way radio is designed and tested to comply with a number of national and internation...

Page 8: ...Recommended Minimum Lateral Distance RECOMMENDED MINIMUM LATERAL DISTANCE FROM TRANSMITTING ANTENNA MOBILE RADIO FREQUENCY SPLIT RATED POWER OF VEHICLE INSTALLED MOBILE TWO WAY RADIO CONTROLLED UNCONT...

Page 9: ...l the antennas to facilitate recommended operating distances to all potentially exposed persons Use only the M A COM approved supplied antenna s or approved replacement antenna Unauthorized antennas m...

Page 10: ...tronic systems that can malfunction due to the lack of protection from radio frequency energy present when transmitting If the vehicle contains such equipment consult the dealer and enlist their aid i...

Page 11: ...ophone in its hanger whenever the vehicle is in motion Place calls only when the vehicle is stopped When talking from a moving vehicle is unavoidable drive in the slower lane Keep conversations brief...

Page 12: ...12 4 MARITIME CHANNELS As part of FCC Equipment Authorization Part 80 licensing a maritime frequency usage plan has been included in this manual for reference...

Page 13: ...porting a fire or asking for help in an accident KEEP OFF THE AIR The use of profane or obscene language is prohibited by Federal law It is against the law to send false call letters or false distress...

Page 14: ...e avoided whenever possible Operating the radio in areas of low terrain or while under power lines or bridges Obstructions such as mountains and buildings In areas where transmission or reception is p...

Page 15: ...the radio interconnection and wiring diagrams are provided for reference The radio should be programmed prior to installation Refer to the Software Release Notes with TQS3385 or TQS3389 for equipment...

Page 16: ...ately Refer to Table 7 1 and Table 7 2 in this manual or to M A COM s Products and Services catalog for options and accessories for the M7100IP Series Mobile Radio M7100IP Series Mobile Radio Unit Con...

Page 17: ...17 Figure 7 2 Rear Angle View of Radio 110W VHF Shown Figure 7 3 Interface Cables...

Page 18: ...18 Figure 7 4 Option Cables...

Page 19: ...r and HHC operator and installation manuals DUAL CONTROL SCAN CONTROL UNIT LONG PACKAGE MAHG ZN6J Includes scan control unit control unit logo label dual control cable 9M accessory cable control unit...

Page 20: ...able remote mount radio mounting kit mobile speaker and HHC operator and installation manuals DUAL CONTROL SCAN CONTROL UNIT SHORT PACKAGE MAHG ZN6S Includes scan control unit control unit logo label...

Page 21: ...or the operator and passengers Away from airbag deployment area Convenient for the operator to use Neat Protected from water damage Easy to service Out of the way of auto mechanics Out of the way of p...

Page 22: ...quipment will perform normally when the radio is transmitting Air Bags For driver and passenger safety avoid mounting the radio above or near airbag deployment areas Note that vehicles might contain f...

Page 23: ...or circle cutter o 3 4 inch circle cutter hole saw or socket punch Phillips and flat blade screwdrivers POZIDRIV driver No 20 TORX driver CAUTION Be careful to avoid damaging some vital part fuel tank...

Page 24: ...e the cables away from locations where they will be exposed to heat exhaust pipes mufflers tailpipes etc battery acid sharp edges or mechanical damage or where they will be a nuisance or hazard to aut...

Page 25: ...e black lead Slide one of the large heat shrink sleeves onto the wire and crimp a battery ring terminal onto this lead Heat shrink the sleeve over the crimp connection Connect the black lead directly...

Page 26: ...y Cable at one end consists of the extended options plug P4 basic accessories connector P3 connection for field programming keyloading and mobile data applications P5 the speaker connector P2 and the...

Page 27: ...27 Figure 10 4 Front Mount Extended Option Accessory Cable CA101288V2...

Page 28: ...ed option plug P4 the basic accessories connector P3 and the speaker connector P2 At the other end is the plug P1 P1 will connect to the Option Connector OPT which is mounted on the back of the Radio...

Page 29: ...ring start up It is recommended that the terminal be measured with a voltmeter to be sure it shuts off goes to zero volts during the cranking of the engine The fuse holder must be attached to the yell...

Page 30: ...k up point cannot be found add a 470 ohm 1 watt resistor from the ignition sense pick up point to ground This will discharge the capacitor s or reduce the leakage voltage to a low value Current drain...

Page 31: ...31 Figure 10 6 Remote Extended Option Control Cable CA101288V4...

Page 32: ...ket is used to mount the DB15 connector for easier user access The DB15 connector is used to make radio programming and keyloading by the customer easier eliminating the need to dismantle the radio or...

Page 33: ...Connector Mounted on Control Unit Pigtail Bracket 2 Remove the 20 x hex head screw and washer from the side of the Control Unit bracket where the Pigtail installation is desired Retain this hardware f...

Page 34: ...ached to either side of the Radio mounting bracket Hardware Kit KT101533V5 contains the Pigtail Bracket and hardware to attach the Pigtail to the bracket 1 Attach DB15 connector to rectangular end of...

Page 35: ...lockwasher 5 The other slot in the Pigtail Bracket will enable flexible positioning of the pigtail Position the bracket and insert the remaining M5 x 10mm hex head screw and lockwasher Tighten both of...

Page 36: ...ton slot pointed upward Use the hanger or hookswitch as a template to mark and drill the mounting holes Mount the hanger or hookswitch with the self tapping screws provided 10 6 SIREN AND LIGHT For in...

Page 37: ...ove modify the Federal Systems control cable as follows 1 Remove the outer shell from the DB25 side of the Federal Systems control cable 2 Add a jumper from pin 1 to pin 19 This modification to the SS...

Page 38: ...mount accessory cable connector P1 to the Option Remote Control Connector ORCC and secure with the two captive screws in the connector to the radio Figure 10 14 Mounting Bracket Installation 110W VHF...

Page 39: ...unt Installation The bracket shown in Figure 10 15 is used with the 110W VHF M7100 in Remote Mount configurations The 110W VHF radio is not available in Front Mount configurations The bracket shown in...

Page 40: ...e bracket can be mounted so that it is either above or below the radio for the user s convenience 3 Slide the radio unit into the bracket by aligning bracket guides with grooves on each side of radio...

Page 41: ...aptive screws 7 Connect other end of remote control cable to the remote control cable connector RCCC on the remote control unit 8 Connect remote mount accessory cable connector P1 to the option connec...

Page 42: ...tion the Main Control Unit is typically located in the vehicle cab with the Auxiliary Control Unit located separately in a convenient location see Figure 11 1B All radio units and control units in the...

Page 43: ...gure 11 2 Program the radio with the following parameters Figure 11 2 M7100 Unit PC Programming Configuration NETWORK OPTIONS Dual Control Setup Dual Control Enable Audio Mode Active or Parallel Switc...

Page 44: ...g the keypad file select Load Saved Keypad Data or OK If the wrong control is Enabled the control unit will not work Load Saved Keypad Data selection is available in R19A or later ProGrammer In a succ...

Page 45: ...lect Mobile Options from the Program Radio Setup 8 Write Keypad File Select the type of control unit System Scan or Hand Held Controller Select Control Head ID CUA After selecting the keypad file sele...

Page 46: ...to provide each Control Unit with the proper identification code This programming procedure applies to uninstalled and installed units Figure 11 4 M7100 PC Programming Configuration Remote Mount 1 Con...

Page 47: ...Program Radio Setup 4 Write Keypad File Select the type of control unit System Scan or Hand Held Controller Select Control Head ID CUB After selecting the keypad file select Load Saved Keypad Data or...

Page 48: ...Radio and the Auxiliary Control Unit together with ProGrammer as shown in Figure 11 5 Program this configuration using the shop programming cable CA101288V15 Figure 11 5 M7100 Dual Control Unit PC Pro...

Page 49: ...ing the keypad file select Load Saved Keypad Data or OK If the wrong control is Enabled the control unit will not work Load Saved Keypad Data selection is available in R19A or later ProGrammer Note th...

Page 50: ...Unit mounting hardware in the normal fashion connect the Dual Control Cable connector P3 to the Radio Unit Tighten the two jackscrews on P3 Next connect the Accessory Cable CA101288V2 Connector P1 to...

Page 51: ...nstallation proceed to Step 7 6 a Parallel Audio Installation Front Remote Mount In special configurations that require both speakers to operate at the same time simultaneous audio install the speaker...

Page 52: ...it Speaker Connect the lead nearest the speaker to Pin 87 of the relay Connect the lead nearest the connector to Pin 30 of the relay Connect the connector to the Accessory Cable P2 refer to Figure 11...

Page 53: ...eration using the M7100 operator s manual available at www macom wireless com as a test guide In ProGrammer make sure the DUAL CONTROL SPEAKER is programmed ACTIVE LOW Set Output to 2 Figure 11 8 Dual...

Page 54: ...the P2 P3 connector assembly at the radio unit 3 After installing the Radio Unit in the normal fashion connect the dual control cable connector P3 to the Radio Unit Tighten the two jackscrews on P3 Ne...

Page 55: ...h speakers to operate simultaneously parallel audio refer to the configuration specific parallel audio installation instructions in Step 8 a For typical speaker installation proceed to Step 9 8 a Para...

Page 56: ...the relay Connect the lead nearest the connector to Pin 30 of the relay Connect connector to the accessory cable P2 refer to Figure 11 9 12 Auxiliary Control Unit Speaker Connect the lead nearest the...

Page 57: ...upplied Connect the other side of the 1 amp fuse holder to the A battery source or a vehicle A fuse block Use a 18 AWG red wire and a ring lug supplied if needed refer to Figure 11 9 15 Check dual con...

Page 58: ...PROGRAMMING PROCEDURE DUAL RADIO UNITS Both Radio Units in the Dual Radio configuration MUST BE PROGRAMMED prior to final installation It is recommended that the units be first programmed at an Autho...

Page 59: ...ual Control Setup Dual Control Disable Speaker Disable Multiple Radio Setup Multiple Radio Enable Radio Type Slave or Master Power Up Volume 5 Mute Time Out 30 0 Termination Enable Master Radio Setup...

Page 60: ...between locations for Master and Slave Radio Units refer to Figure 12 1 Be sure to locate the P2 P3 connector assembly at the Master Radio Unit 2 After installing Master Radio Unit mounting hardware c...

Page 61: ...E on Page 29 of this manual for details 6 After installing Slave Radio Unit in its mounting hardware connect Dual Radio Cable P1 and tighten jackscrews Be sure S951 setting on Slave Radio Unit is same...

Page 62: ...ster Radio Unit mounting hardware connect the Dual Radio Cable Connector P3 to the Master Radio Unit Tighten the two jackscrews on P3 3 Next route the Remote Mount Extended Option Control Cable CA1012...

Page 63: ...ugh the P5 connector on these cables Also note that extended options are supported on ONE radio unit only Follow the applicable instructions for extended option programming 12 4 1 Field Programming Pr...

Page 64: ...64 Figure 12 3 Dual Radio Configuration Front Remote Mount PC Programming Procedure...

Page 65: ...the Slave Radio disconnected Program the Master Radio with the control configurations per the Pre Installation Programming Procedure Dual Radio Units and adjust as necessary for the desired applicati...

Page 66: ...66 Figure 12 4 Dual Radio Configuration Remote Remote Mount PC Programming Procedure...

Page 67: ...67 Figure 12 5 Dual Radio Control Cable CA101288V10...

Page 68: ...imum Permissible Exposure MPE limits of RF radiation set by the FCC Route the antenna cable away from locations where it will be exposed to heat sharp edges or mechanical damage and where it will be o...

Page 69: ...be provided at no charge during the warranty period only for the Equipment covered under Paragraph B 3 and B 4 To be eligible for no charge labor service must be performed at a M A COM factory by an A...

Page 70: ...s document and suggestions on how the document could be improved Submit your comments and suggestions to Wireless Systems Business Unit M A COM Inc Technical Publications 221 Jefferson Ridge Parkway L...

Page 71: ...71 NOTES...

Page 72: ...Tyco Electronics Wireless Systems Segment 221 Jefferson Ridge Parkway Lynchburg Virginia 24501 Outside USA 1 434 385 2400 Toll Free 1 800 528 7711 www macom wireless com Printed in U S A...