MA NC-6000, Service Manual

Page 1: ...is Document or any part thereof may no without the prior written consent of Masterwork Automodules Tech Corp Ltd be copied reprinted or reproduced in any material form including but without prejudice...

Page 2: ...Interface Specification 9 2 2 3 1 Thermal Printer RS 232 9 2 2 3 2 Remote Display 10 2 2 3 4 PC 10 2 3 SYSTEM OVERVIEW 11 CHAPTER 3 MAINTENANCE 12 3 1 CLEANING THE COVER OF NC 6000 12 3 2 CLEANING THE...

Page 3: ...SETUP DEVICE PARAMETERS 29 4 8 1 Capacity of pockets 30 4 8 2 Speed mode 30 4 8 3 Detection Level 31 4 8 4 Count Mode Intensity 31 4 8 5 Printer Type 31 4 8 6 Hpr Trigger Detection Mode 31 CHAPTER 5...

Page 4: ...65 5 3 5 Base Module 66 5 3 5 1 Timing Belts 72 5 3 5 2 Reject Pocket Note Holder 72 5 3 5 3 Note Toggler 73 5 3 5 4 Kicker Roller Module 74 5 3 5 5 PCB NC6000 DTE Board 75 5 3 5 6 PCB NC6000 IRTR2 bo...

Page 5: ...iodically to protect from any damages The power source is between AC 100 240V 50 60 Hz Keep NC 6000 away from magnets activated cellular phones electrical appliances or speakers within 13 cm 5 inches...

Page 6: ...Masterwork Automodules Tech Corp Ltd Confidential 6 1 4 Contact Information Masterwork Automodules Tech Corp Ltd www automodules com Address 11F 3 3 Park St Nangang 11503 Taipei Taiwan Tel 886 2 2655...

Page 7: ...al 7 Chapter 2 NC 6000 Outline 2 1 NC 6000 At A Glance 3 5 Inch color TFT LCD Display Hopper Guide Top Bill Path Open Hopper Control Panel Reject Pocket Stacker Pocket Bottom Bill Path Open Power Sock...

Page 8: ...X 0 12mm Hopper Capacity 500 notes circulated notes Stacker Capacity 200 notes circulated notes Reject Pocket Capacity Max 50 notes circulated notes Display 3 5 Inch color TFT Display Language Englis...

Page 9: ...2 A Communication Conditions Item Specification Standard EIA RS 232C Baud Rate 9600bps 38400bps 115200bps Synchronous Method Asynchronous Data Format Start Data Parity Stop 1 bit 8 bits None 1 bit Con...

Page 10: ...ication Standard UART Baud Rate 115200bps Synchronous Method Asynchronous Data Format Start Data Parity Stop 1 bit 8 bits None 1 bit Connector Mini USB 5 pins female Cable length 1 5m max B Interface...

Page 11: ...Service Manual NC 6000 Date OCT 1 st 2012 Version 1 0 Masterwork Automodules Tech Corp Ltd Confidential 11 2 3 System Overview...

Page 12: ...o remove the detergent Rinse the sponge with clean running water Wipe the over with the clean sponge Wipe the surface again with a dry soft lint free cloth Wait for the surface to dry completely and r...

Page 13: ...n as below when operating under the mode or there is a risk to damage the device How to enter Maintenance mode 1 Turn on the device 2 Press and hold the and keys together on the initializing page 3 Th...

Page 14: ...bundle of 50 pcs test notes Denomination 1USD on the hopper and pull the hopper guide to fix the size of test note The machine starts running once it detects notes on the hopper Note The distance of...

Page 15: ...the white line Note The information on Wave Form is for reference only please base on the information from VALUE LIST to test and to adjust gap 4 Press the Move down key to switch to next page and see...

Page 16: ...ss with 128 pairs IR array and the four sets of IR trigger sensors in the bill path 4 2 1 Run Value List To check the gap adjustment by using the retrieved values 1 Choose a desired speed for testing...

Page 17: ...y the retrieved value 1 Enter Run Wavform by press the after selecting on the item 2 Place a bundle of 50 pcs test notes Denomination 1USD on the hopper and pull the hopper guide to fix the size of te...

Page 18: ...te shall be around 3mm to 5 mm 2 Press the to activate the solenoid Brake function The machine counts and the solenoid toggles between reject pocket and stacker Check the two pockets to make sure that...

Page 19: ...be upgraded via SD card If not a red cross is shown instead 2 Highlight the desired option and press to upgrade 3 A mark shall be shown next to the upgraded module The following are the definitions o...

Page 20: ...n each calibraiton paper 4 4 1 Calibrate sensors To calibrate the IR image This function does not exist in NC6000 Step A Transmission Calibration 1 Open the lid and insert the Calibration tool A 1 0mm...

Page 21: ...eside the dimension value wait for about 5 seconds 6 Once a green mark appears on the screen first calibration is completed Step B Transmission Calibration 1 Open lid and remove calibration tool A 1 0...

Page 22: ...alue wait for about 5 seconds 6 Once a green mark appears second calibration is completed 7 Open lid and remove calibration tool B 1 2mm for IR 8 Move to Exit and press to go back to upper layer 4 4 2...

Page 23: ...for the initialization and the display shows Wait Do not touch any button and wait until the process is finished 2 Once the initialization process is done the display shows Init OK 3 Calibrate the de...

Page 24: ...p bill path is opened there are reactions on the 4 channels IR4 IR5 Open the cover lid there are reactions on the 2 channels IRR Cover the trigger sensor of jam in reject pocket Refer to the pictures...

Page 25: ...successfully 4 Highlight the option Exit and press to go back to the upper layer Note In order to calibrate hopper sensor the status of Hpr Ttrigger Detection Mode Under the opiton Setup DeviceParamet...

Page 26: ...or is running 3 Highlight the option and press key 4 Check if the rollers run well to test the functionality of front motor 5 Highlight the option and press key 6 Highlight the option Motor Run and pr...

Page 27: ...ng the functionality of each key 1 Press a key the key number shows on the top left side of the screen 2 When pressing different key a reaction number shows on the display 4 6 11 Test Fan Testing the...

Page 28: ...only 1 Highlight the option and press to enter the burn in mode 2 Press to burn in the entire device Motors rollers etc which will can keep the functionalities of machine in a stable situation 3 Use F...

Page 29: ...ing selection 2 All the versions information of firmware and detection is showed on the display Note If currency list isn t shown completely on the display please press Down key to move to next page 3...

Page 30: ...f banknote for stacker Options 50 100 150 200 250 300 350 400 Factory Deault Setting Pocket Up reject pocket 30 Pocket Down stakcer 250 4 8 2 Speed mode To change the setting of speed 1 Highlight the...

Page 31: ...up the printer type 1 Highlight the Printer Type and change the printer type by pressing 2 There are two printer type option can be set Use F1 and F2 keys to select the desired printer type and press...

Page 32: ...te OCT 1 st 2012 Version 1 0 Masterwork Automodules Tech Corp Ltd Confidential 32 Chapter 5 NC 6000 part list and Disassembly 5 1Tool preparation Screwdriver Screwdriver Long Nose Plier 7 mm Wrench 3...

Page 33: ...Ltd Confidential 33 5 2 Housing No Part Name Accessory Code Picture Q ty 1 Top cover ONE 3PP02100130041 1 Paper Guide Holder 3PP52500100170 1 Paper Guide L 3GE40008171010 1 Paper Guide R 3GE400081710...

Page 34: ...0 Masterwork Automodules Tech Corp Ltd Confidential 34 2 Banknote guide L 3PP92110100010 1 Banknote guide R 3PP92110100020 1 3 Side Panel L 3PP32100040060 1 4 Side Panel R 3PP42100040060 1 5 Back Cove...

Page 35: ...and Right 1 Prepare the machine and all the necessary tools 2 Turn the machine to rear side and loosen the two screws M3x5 Countersunk on right hand 3 Turn the machine to the front side and loosen the...

Page 36: ...re the plastic cover and metal plate fitted to each other 6 Repeat the steps 1 to 5 to dismount the Side Panel L Note Please notice the same as above when assebling the side panel L 5 2 2 Top Cover ON...

Page 37: ...ountersunk on the Lid Back Frame of right sides 2 Loosen the another two screws M3x5 Countersunk on the left side Note When assembling the Lid Back Frame please organize the cable of motor baord to pr...

Page 38: ...Service Manual NC 6000 Date OCT 1 st 2012 Version 1 0 Masterwork Automodules Tech Corp Ltd Confidential 38 2 Disassemble back cover from the machine...

Page 39: ...Service Manual NC 6000 Date OCT 1 st 2012 Version 1 0 Masterwork Automodules Tech Corp Ltd Confidential 39 5 3 Total Assembly...

Page 40: ...3 1 Upper Bill Path Module No Part Number Part Name in English Picture Unit 1 3TP00012030011 feed shaft 12 1 3NC51500120010 feed BK frame 1 3SC00040100200 M4x10 Round head w spring washer 5 3SP011500...

Page 41: ...00200 M3x10 Round head w spring washer 2 3SP31140210010 Compression adjustment 1 4 21 1 3TP20000030030 SCREW M8 P0 5 1 3TP10816060010 shaft sleeve 8 16 2 WA061208KN7000 E ring 6 2 3TP10608030010 shaft...

Page 42: ...3TP00005030030 metal idler wheel 1 3TP19916010000 single direction bearing holder 1 BEHF0612R01010 Single Direction Bearing 1 3WA60500217000 E ring 5 1 BE0688ZZ160511 flange bearing 688ZZ 1 3TP1081706...

Page 43: ...S BNC6000A06 NC6000 M134 1 3SC52030050200 3 5 Pan 4 5 3PP02500100051 Upper Bill Path Plate 1 3PP82400000140 LED LENS Top assem 4 3RPA3120220060 idler wheel 5 6 22 2 3TP00006030021 idler wheel shaft 6...

Page 44: ...Service Manual NC 6000 Date OCT 1 st 2012 Version 1 0 Masterwork Automodules Tech Corp Ltd Confidential 44 3SC02030080200 3 8 Round head 7...

Page 45: ...sembly of the machine in order to prevent damaging them Note2 After assembling the encoders make sure they are fixed correctly on the machine or it will cause strange sounds during operation 3 Loosen...

Page 46: ...or board 6 Turn the machine to the rear side and take off the two plastic e ring 6 from the shaft of top assembly 7 Dismount the upper bill path module from the machine a Remove the shaft from the Pos...

Page 47: ...and have the sensor side down 2 Loosen the three screws 3x8 Round Head to release the ground cables 3 Loosen the two screws 3x8 Round Head on the both sides Note When assembling the upper bill path pl...

Page 48: ...s from the connecters Note When plugging in the cable on the connecters please make sure all the pins are well connected on the cable 2 Loosen the four screws 3x8 Round Head on the PCB S board 3 Pull...

Page 49: ...Tech Corp Ltd Confidential 49 2 The LED Len is under the NC6100 IRTE board 5 3 1 4 PCB NC6000 M134 Board 1 Loosen the four screws 3 5 Pan on the NC6000 M134 board 2 The NC6000 M134 board is now free t...

Page 50: ...ey to loosen the two hex flange M4 10 3 Use a 1 5mm hex key to release the screw on the retarding wheel spacer Note When assembling the singler spacer please use two pcs of milar film to maintein a ce...

Page 51: ...ual NC 6000 Date OCT 1 st 2012 Version 1 0 Masterwork Automodules Tech Corp Ltd Confidential 51 5 Remove the bearing from the retarding wheel shaft 6 The retarding wheel is now free to be removed from...

Page 52: ...ules Tech Corp Ltd Confidential 52 5 3 2 Control Panel Module No Part Number Part Name in English Picture Unit 1 3PP02100130030 Top front 1 3SC16030050200 M3x5 Countersunk 4 2 S BNC6000A10 NC6000 IRR...

Page 53: ...P72000080150 Front panel 1 3SC02030080200 3 8 Round head 2 4 C L00010 TFT LCD Panel 1 5 3NC90800120050 LCD Holder 1 6 3PP62000080140 14 rubber button 1 3PP62000080170 5 rubber button 1 7 3RP1340010004...

Page 54: ...Service Manual NC 6000 Date OCT 1 st 2012 Version 1 0 Masterwork Automodules Tech Corp Ltd Confidential 54 3ST4NC6000G010 Metal Dome 5 key 1 3SC02030080200 3 8 Round head 2 3SC52030050200 3 5 Pan 4...

Page 55: ...screws M3x5 Countersunk on the both sides of the hopper 3 Release the ground cable by loosening the screw M3x6 Rround Head with spring washer 4 Disconnect the cables on the PCB board 5 The control pan...

Page 56: ...free to be removed 4 Turn the control panel to the rear side 5 Loosen the four screws 3x5 Pan on the NC6100 UI board 6 Loosen the screw 3x8 Round Head on the NC6100 UI board 7 Release the FCC cable o...

Page 57: ...right keypad is now removed 5 3 2 3 LCD Display 1 Pull out the LCD display from the control panel 2 The LCD display and LCD holder are removed from the control panel 5 3 2 4 PCB NC6000 UI_IRR Board 1...

Page 58: ...nfidential 58 5 3 3 Stacker Module No Part Number Part Name in English Picture Unit 1 3PP72100130130 Outlet part 2 1 3PP82400000080 Led Outlet part 2 1 3PP82100000020 reject sensor light guide 1 3SC52...

Page 59: ...1 3SP00050080010 Torsion reject 0 5 2 7 2 3TP00002030010 Reject shaft 2 2 3 3PP72100130140 Outlet part 1 1 3OC25390000000 static brush 3 3NC90602190010 Static Brush Fixed BK 1 C01NN01NN130 Harness ESD...

Page 60: ...loosen the four screws 3x8 Countersunk on the bottom of the machine 2 Release the stacker stopper and stacker static plate from the stacker module 3 Pull out the stacker module straightly and slowly N...

Page 61: ...te from the assembly 3 The reject pocket is removed from the stacker module 5 3 3 2 Reject Pocket Stoppers 1 Get the reject pocket plate which is disassembled from the stacker module 2 Release the sha...

Page 62: ...rp Ltd Confidential 62 5 3 4 Bottom Conveyor Module No Part Number Part Name in English Picture Unit 1 3PP12100130020 Back Lid 1 2 3PP22500100031 Bottom Conveyor plate 1 3TP00007030010 idler wheel sha...

Page 63: ...0220070 idler wheel 5 6 35 3 3WA60500217000 E ring 5 10 3SP02060030010 Torsion idler 0 6 6 8 6 3PPA2600100110 Idler Fixed 6 3SC02030080200 3 8 Round head 6 3PP62100100150 Back lid connector 2 3 S BNC6...

Page 64: ...Corp Ltd Confidential 64 1 Open the back lid 2 Release the back lid connector from the back lid 3 Release the E ring 4 from the both side of shaft 4 The back lid is now removed 5 3 4 1 Bottom Conveyo...

Page 65: ...ll out slowly the bottom conveyor plate Note If it results dificulty when pulling out the bottom conveyor plate please check if the cable has been released The bottom conveyor plate has been removed f...

Page 66: ...1 st 2012 Version 1 0 Masterwork Automodules Tech Corp Ltd Confidential 66 5 3 5 Base Module No Part Number Part Name in English Picture Unit 1 OSPSOLRSA32470 Solenoid 1 3NC50800120121 Solenoid Cover...

Page 67: ...ter Plate 1 3SC36030060200 M3 6 Round washer 2 SC30006M05NW00 M3x6 Rround head w spring washer 1 2 3PP92600100130 Reject pocket note holder 1 3 S BNC6000A13 NC6000 RJP 1 SC30006M05NW00 M3x6 Round head...

Page 68: ...und head w spring washer PH 2 2 6 3NCA0300190010 Encoder wheel 2 3SC00040060200 M4x6 Round head w spring washer 2 7 3TP00008030050 Kicker roller shaft 1 3OC27170000000 Aperture spring pin 3x14 2 3RPA3...

Page 69: ...asher 10 5 1 3WA01040209000 Flat Washer 10 4 21 1 5t 1 3PPA2600100130 Singler wheel fixer 1 9 S BNC6000A11 NC6000 DTE 1 3PP52400000140 Led pcb holder 3LED 1 3SC52030050200 3 5 Pan PH 2 1 3SC0003010020...

Page 70: ...00003F002 AC socket EMI filter 1 C05MH03NN125 Harness AC_IN 1 C F00003 Fan 1 3SC12040120200 4 12 Countersunk 4 3OC04290000100 Wire Holder A 1 S BNC6000A08 NC6000 COM 1 SC30006M05NW00 M3x6 Round head w...

Page 71: ...Service Manual NC 6000 Date OCT 1 st 2012 Version 1 0 Masterwork Automodules Tech Corp Ltd Confidential 71 13 3LB0S20M160000 Timing Belt 160 S2Mx6mm 1 14 3LB0S30M189000 Timing Belt 189 S3Mx6mm 1...

Page 72: ...tep to release the timing belt 189mm S3M from the gears 3 Repeat the disassembly way to release the timing belt 225mm 3M from the gears Note When assembling the drive belt please make sure the rollers...

Page 73: ...w removed from the machine 5 3 5 3 Note Toggler 1 Loosen the screw M3 6 Round Washer on the solenoid interrupter plate and it s free to be removed 2 Loosen the screw M3 6 Round Washer on the note togg...

Page 74: ...5 Pull out the solenoid to remove it from the machine 6 Release the plastic E ring and the bearing from the shaft 7 The note toggler is now free to be removed from the machine 5 3 5 4 Kicker Roller Mo...

Page 75: ...Confidential 75 2 Release the bearing 688zz from the shaft of kicker roller module 3 The kicker roller module is now free to be removed 5 3 5 5 PCB NC6000 DTE Board 1 Loosen the screw M3x6 Rround Hea...

Page 76: ...les Tech Corp Ltd Confidential 76 3 Release the cable from the connector 4 The bill path is now removed from the machine 5 Loosen the two screws M3x10 Round Head with spring washer on the NC6000 DTE b...

Page 77: ...M3x10 Round Head with spring washer on the NC6000 IRTR2 board 2 The NC6000 IRTE2 board is now free to be removed from the bill path 5 3 5 7 Singler Module 1 Release the bearing 688zz from the shaft of...

Page 78: ...left side of the machine 2 Disconnect the cables from the NC6000 A board Note The following are the positions of cables to the corresponded connecter 3 Loosen the six screws M3x6 Rround Head with spr...

Page 79: ...board is on the left side of the machine 2 Disconnect the cables from the NC6000 Motor board Note The following are the positions of cables to the corresponded connecter 3 Loosen the four screws M3x6...

Page 80: ...Countersunk on the power tray 2 Pull out the power tray from the machine Note Please organize the cable on the correct position when assembling the pwer tray back 3 The power tray is now removed from...

Page 81: ...rews M3x6 Round head w spring washer of the motor 4 The two motors are new free to be removed from the machine Note The cable of Motor A is P8 which is longer and the cable of Motor B is P4 which is s...

Page 82: ...ce Manual NC 6000 Date OCT 1 st 2012 Version 1 0 Masterwork Automodules Tech Corp Ltd Confidential 82 3 Loosen the two screws M3x6 Round head w spring washer 4 The impeller is now removed from the mac...

Page 83: ...ease open the bill path and remove the jammed banknotes from it Error with buttom bill path please open it and check no foreign matter inside Top bill path is opened Please close it before operation B...

Page 84: ...tial 84 6 1 4 Error The stacker is full Please remove the banknotes from the stacker The counted quantity doesn t reach preset number Please check again Please check if the motor error occurs when pow...