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10 

 

10.  Press the Spray Gun Trigger (6) and Foot Switch (16) at the same time and test the 

spray pattern on a piece of scrap metal.  

 

The Trigger controls the air and powder flow The Foot Switch controls the electrical 
charge. If the pattern is too small or too large, change the Scatter Tip size (Read step 
11 first).

 

Remember that the pointed end of the Scatter Tip faces toward the Spray 
Gun and screws on. The spray pattern can also be adjusted using the 
Regulating Screw (7): loosen to expand the pattern, tighten to reduce the 
pattern size.

 

 
11.  When coating, keep the Spray Gun approximately eight inches from the 

metal workpiece.  

 

Point the Spray Gun toward the object at different angles to guarantee that all areas 

are coated. When completed, the object should be completely coated with a dull, 

opaque coat of powder.  

 

12.  When you are finished spraying:  

 

a. Remove your foot from the Foot Switch (16),  

 

b. Press the Control Box Power Switch (14) to the OFF (O) position,  

 

c. Unplug the Power Cord (19) from the electrical outlet.  

 

WARNING: The Spray Gun is still electrically charged. Discharge Conductor Pole (25) 
tip to ground before touching or you could be shocked.

 

 

13.  Touch the Conductor Pole (25) to the Ground Clip (15) to discharge any 

residual electricity.  

  
14.  Wipe the Scatter Tip off with a clean cloth.  

 
15.  Place the activated charcoal respirator over your face, mouth, and hose.  

 

WARNING: The fumes produced during curing are hazardous to your health. Do not 
breathe. Always use a NIOSH (National Institute for Occupational Safety and Health) 
approved respirator and safety goggles. Avoid skin exposure. Proper ventilation in 
the work area is required.

 

 

16.  With the oven preheated to the desired temperature (300 to 500 degrees F), place the 

object on the oven rack, close the door, and turn the ventilation system on.  

 

-Typical curing time is 15 minutes. Check the Powder Coating container for

 

 

recommended curing time and temperature.

 

 

- If the object is large, curing may take more time.  

 

- The power coating should melt to a smooth, gloss finish all over the object.  

 

- Check the curing object often to prevent over-curing which can cause roughness to 

the surface.  

 
18.  When cured, turn the oven off and open the oven door slightly to allow the object to 

cool gradually before removing. When the object is cooled too rapidly, a dull finish 

may result.  

Summary of Contents for TPOWDR-001

Page 1: ...POWDER COATING SYSTEM ASSEMBLY AND OPERATING INSTRUCTIONS Please read this manual BEFORE using this item ...

Page 2: ...e to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTION Work Area 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Ke...

Page 3: ...unded power cord and grounded power supply system 9 Do not abuse the Power Cord Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock 10 When operating a power tool outside use an outdoor extension cord marked W A o...

Page 4: ...at cannot be controlled with the Power Switch is dangerous and must be replaced 20 Disconnect the Power Cord Plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally 21 Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of un...

Page 5: ... its electrical outlet before performing any inspection maintenance or cleaning procedures 7 Never leave the Powder Coating System unattended while running Turn power off if you have to leave the Powder Coating System 8 Before each use check all nuts bolts and screws for tightness Vibration during mixing may cause these to loosen 9 Keep extension cord off the ground and away from water 10 Always c...

Page 6: ...he plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools with Three Prong Plugs The Powder Coating System comes with a 3 prong grounded plug 1 Tools marked with Grounding Required have a three wire cord and three prong gro...

Page 7: ...ational Electrical Code See Figure B above 6 Double insulated tools may be used in either of the 220 volt outlets shown in the following illustration See Figure B above EXTENSION CORDS 1 Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge extension...

Page 8: ...UM WIRE GAUGE FOR EXTENSIONCORDS 220 VOLT NAMEPLATE AMPERES EXTENSION CORD LENGTH At Full Load 25 50 75 100 150 Feet Feet Feet Feet Feet 0 2 0 18 18 18 18 16 2 1 3 4 18 18 18 16 14 3 5 5 0 18 18 16 14 12 5 1 7 0 18 16 14 12 12 7 1 12 0 16 14 12 10 12 1 16 0 14 12 10 16 1 20 0 12 10 Based on limiting the line voltage drop to five volts at 150 of the rated amperes SYMBOLOGY Table B UNPACKING When un...

Page 9: ...for use when powder spraying 5 Have a pair of vinyl gloves for use when handling the power and sprayed objects 6 Use ANSI approved eye safety glasses 7 If using an extension cord it must have a ground prong 8 Setup a dedicated electric oven not included with adequate ventilation for curing the coated objects with a temperature capability from 300 to 500 degrees F WARNING Never use a gas oven the f...

Page 10: ...ttach the Quick Adapter 10 to the Disposable Moisture Separator 9 5 Connect a 1 4 inch air hose not supplied to the Quick Adapter 10 6 Screw in the desired Scatter Tip 21 22 or 24 to the Conductor Pole 25 7 Attach the Ground Clip 15 to the metal object being coated Securely attach the Ground Clip to an area which is not being coated This connection is absolutely necessary to draw the electrically ...

Page 11: ... charged Discharge Conductor Pole 25 tip to ground before touching or you could be shocked 13 Touch the Conductor Pole 25 to the Ground Clip 15 to discharge any residual electricity 14 Wipe the Scatter Tip off with a clean cloth 15 Place the activated charcoal respirator over your face mouth and hose WARNING The fumes produced during curing are hazardous to your health Do not breathe Always use a ...

Page 12: ...ator 9 7 Poor disbursement can be caused by low air pressure Adjust the air pressure or replace the Disposable Moisture Separator The Cup should have at least one inch of powder during coating 8 Use automotive paint remover to remove a cured coating MAINTENANCE Cleaning the Powder Coating System 1 Wear disposable vinyl gloves 2 Unplug the Power Cord 19 from the electrical outlet 3 Discharge the Co...

Page 13: ...vailable individually as replacement parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TOTHE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PAR...

Page 14: ...13 ASSEMBLY DRAWING ...

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