Mac allister 5059340255873, Original Instructions Manual

Page 1: ...0 2__V10322 MCSW40 2 EAN 5059340255873 BX220IM B3 WARNING Read the instruction handbook thoroughly before using the product First time operators should receive practical use instructions of the product and protective equipment from an experienced operator ...

Page 2: ...2 Safety information 03 Your product 13 Technical specifications 14 Before you start 16 Quick start 26 In more detail 29 Product functions 29 Operation 31 Care and maintenance 42 Troubleshooting 54 Recycling and disposal 56 Guarantee 56 Customer care and technical helpline 57 Availability of spare parts 58 UK declaration of conformity 59 EC declaration of conformity 60 ...

Page 3: ...m pets animals children and bystanders Follow instructions for lubricating chain tensioning and changing accessories Improperly tensioned or lubricated chain may either break or increase the chance for kickback It may cause the chain to snap which could lead to serious or even fatal injuries Running this product in a confined or badly ventilated area can result in death due to asphyxiation or carb...

Page 4: ...safety steel toe capped footwear compliant to EN ISO 20345 Class 2 Wear sturdy cut retardant snug fitting protective clothing Wear a dust mask First Aid Kit in case of injury Dry powder fire extinguisher readily available Fuel handling Always switch the product off disconnect the spark plug connector and let the product cool down before refuelling it Fuel and fuel vapour are highly flammable Take ...

Page 5: ...h fuel before turning the engine on again If fuel has ignited put out the fire with a dry powder fire extinguisher Never breathe in any fuel fumes when you are refuelling the product Keep fuel fresh less than 30 days or add fuel stabiliser Getting started Do not operate the product indoors The product produces poisonous exhaust fumes whilst the engine is running which may be colourless and odourle...

Page 6: ...ated by strenuous work Consult a doctor before operating this product Do not touch the exhaust during use IT GETS VERY HOT during use Do not operate the product if it is damaged improperly adjusted or not completely and securely assembled Make sure that the saw chain stops moving when the throttle trigger is released Do not operate the product on a tree unless you have been specifically trained to...

Page 7: ...torage Causes and operator prevention of kickback Kickback may occur when the nose or tip of the guide bar touches an object or when the wood closes in and pinches the saw chain in the cut Tip contact in some cases may cause a sudden reverse reaction kicking the guide bar up and back towards the operator Pinching the saw chain along the top of the guide bar may push the guide bar rapidly back towa...

Page 8: ...d keep it well lubricated where appropriate Plan your work schedule to spread any high vibration tool use across a longer period of time Emergency Familiarise yourself with the use of this product by means of this instruction manual Memorise the safety directions and follow them to the letter This will help to prevent risks and hazards Always be alert when using this product so that you can recogn...

Page 9: ...oduces an electromagnetic field during operation This field may under some circumstances interfere with active or passive medical implants To reduce the risk of serious or fatal injury we recommend persons with medical implants to consult their doctor and the medical implant manufacturer before operating this product Symbols On the product the rating label and within these instructions you will fi...

Page 10: ...r practice not related to personal injury Caution Warning Read the instruction manual Note Remark Wear hearing ear protection compliant to EN 352 1 Wear eye protection compliant to EN 166 Wear head protection compliant to EN 397 Wear protective and slip resistant footwear compliant to EN ISO 20345 Class 2 Wear protective gloves compliant to EN ISO 21420 Class 0 Wear dust mask Wear sturdy cut retar...

Page 11: ...ard and backwards what may cause serious injury to user Stop the engine before refuelling Never refuel the product while the engine is running Only refuel unleaded petrol and oil mixture in ratio 40 1 Do not use any other mixture ratio Filling for fuel oil mixture Filling for saw chain oil Direction of the saw chain Chain oil flow adjuster location bottom H High speed mixture adjuster for adjustin...

Page 12: ...ng Chain brake the symbol shows the position in which the brake is released Engine manual start recoil starter Guaranteed sound power level value in dB The product complies with the applicable European directives and an evaluation method of conformity for these directives was done The product complies with the conformity requirements of the applicable UK regulations MCSW40 2 Designation of the too...

Page 13: ...in brake 5 Front handle for left hand 6 Top cover 6a Spark plug connector 6b Air filter 7 Choke knob 8 Throttle trigger lock out 9 Rear handle for right hand 10 Throttle trigger 11 Stop switch 12 Oil tank cap 13 Fuel tank cap 14 Adjusting screws for carburetor 15 Recoil starter handle 16 Spiked bumper 17 Chain catcher 18 Fixing nuts 19 Chain tension adjuster 20 Clutch cover 21 Primer ...

Page 14: ...aw chain and empty tank approx 4 65 kg Machine with guide bar saw chain and empty tank in normal operating configuration approx 5 35 kg Fuel tank capacity 310 ml Petrol type Octane rating of at least 90 unleaded maximum 10 renewable ethanol E10 or below Engine oil type Top quality synthetic oil specifically for two stroke engines of JASO FC minimum Fuel oil ratio 40 1 Lubrication oil capacity 190 ...

Page 15: ...erator position 99 4 dB A Measured sound power level LWA 110 3 dB A Uncertainty K 3 0 dB A Guaranteed sound power level LWA acc to 2000 14 EC amended by 2005 88 EC 115 dB A Vibration emission level Hand arm vibration ahw 8 24 m s2 front 9 36 m s2 rear Uncertainty K 1 5 m s2 The sound values have been determined according to noise test code given in EN ISO 11681 1 using the basic standards ISO 2286...

Page 16: ...sing or show damage do not use the product and contact your dealer Using an incomplete or damaged product represents a hazard to operators and property 4 Ensure that you have all the accessories and tools needed for assembly and operation This also includes suitable personal protective equipment WARNING The product and the packaging are not children s toys Children must not play with plastic bags ...

Page 17: ...E Take care of small parts that are removed during assembly or when making adjustments Keep them secure to avoid loss Installing the guide bar and saw chain WARNING Always use a saw chain designed as low kickback or a saw chain which meets the low kickback requirements A standard saw chain a chain which does not have the kickback reducing guard links should only be used by an experienced professio...

Page 18: ...the chain brake Fig 1 1 4 2 Loosen the fixing nuts 18 using the multi tool 24 and remove the clutch cover 20 Fig 2 Ensure the spiked bumper 16 is properly fixed to the product Tighten the 2 bolts if necessary 2 18 24 20 16 Plastic spacer 3 Remove the protective plastic spacer located on the 2 bolts ...

Page 19: ... 3 over the drive sprocket and fit around the guide bar 2 Fig 4 NOTE This symbol indicates the direction which the saw chain 3 runs Fit the saw chain 3 in the correct direction Fig 4 3 1 2 2 4 Drive sprocket behind the clutch 2 3 7 Pull the guide bar carefully towards the right to tighten the saw chain Make sure the saw chain is placed above the chain catcher 17 Fig 5 5 17 Before you start ...

Page 20: ...e multi tool 24 Fig 6 NOTE Tighten the fixing nuts 18 finger tight only at this stage The chain tension cannot be adjusted with the fixing nuts fully tightened 6 20 18 24 19 Tensioner pin Tightening the saw chain Always check the saw chain tension before use after the first cuts and regularly during use approx every five cuts Upon initial operation new chains can lengthen considerably This is norm...

Page 21: ...tightly will overload the engine and cause damage and insufficient tension can cause chain derailing whereas a correctly tightened chain provides the best cutting characteristics and prolonged working life The chain life mainly depends upon sufficient lubrication and correct tensioning 1 Lift the tip of the guide bar 2 up and hold for adjusting the chain tension Fig 7 2 Turn the chain tension adju...

Page 22: ...the product on a stable level surface with the oil tank cap 12 facing upwards We recommend laying a non flammable sheet under the product 2 Unscrew and remove the oil tank cap 12 Fig 10 3 Fill suitable saw chain oil into the tank using a funnel fitted with a filter to avoid debris entering the tank Do not overfill and leave approximately 5 mm of space between the top of the oil and the inside edge...

Page 23: ... the guide bar 2 and saw chain 3 Checking the lubrication requires starting the engine Before checking the product must be fully assembled and all instructions must have been read 1 Make sure the guide bar 2 and the saw chain 3 are in place when you check the oil delivery 2 Start the engine keep it running at medium speed and check if the chain oil is delivered as shown Fig 12 3 Adjust the chain o...

Page 24: ...k 1 Place the product on a stable level surface with the fuel tank cap 13 facing upwards We recommend laying a non flammable sheet under the product 2 Pour a regular grade unleaded petrol and a quality engine oil for air cooled 2 stroke engines in the supplied fuel mixing bottle 25 respectively via the 2 openings Use the scale markings on different sides for your desired ratio for petrol oil For e...

Page 25: ...el with a soft cloth Refit and screw the fuel tank cap 13 firmly Fig 14 14 13 15 5 mm NOTE Fuel and oil deteriorate over time It may be difficult to start the engine if you use fuel which has been kept for more than 30 days Towards the end of the season it is advisable to put only as much fuel in the tank as you need for each use since it should be completely used up before storing the product Emp...

Page 26: ...2 Getting Started Operating controls Front hand guard Primer Throttle trigger lock out Throttle trigger Stop switch Recoil starter handle Choke knob Oil tank cap Fuel tank cap Chain oil flow adjuster Quick start ...

Page 27: ...to I position Fully pull choke knob Press primer 6 times Pull recoil starter handle 4 times 6 7 8 9 10 Fully press in choke knob Pull recoil starter handle until engine starts Press and release throttle trigger and throttle trigger lock out Run idle for 1 2 minutes to warm up Disengage chain brake 11 Operate If the engine is warm skip step 5 Quick start ...

Page 28: ...t For safe use it is essential to read the entire instruction manual before first use Intended use This petrol chain saw MCSW40 2 is designated with a power output of 1 5 kW The product is intended for cutting logs and limbs with a thickness of max 37 cm see Technical specifications WARNING The product may be used by an experienced operator having read and understood the safety requirements provid...

Page 29: ... For safety reasons it is essential to read the entire instruction manual before first operation and to observe all the instructions therein This product is intended for private domestic use only not for any commercial trade use It must not be used for any purposes other than those described A trained operator is a person who has the competence and knowledge in the use and hazards associated with ...

Page 30: ...saw chain is stopped as soon as the chain brake is activated Fig 18 Chain brake test manual chain brake The following function check should be carried out before each use The purpose of the chain brake testing is to reduce the possibility of injury due to kickback 1 Set the chain brake 4 to a disengaged position Fig 17 2 Start the engine as described in section Operation 3 Press the throttle trigg...

Page 31: ...e check that accessories and the guide bar saw chain are properly fixed 3 Check the fuel level and chain oil level refill if necessary 4 Always hold the product by its handles Keep the handles dry and clean to ensure safe support 5 Ensure that the air vents are always unobstructed and clear Clean them if necessary with a soft brush Blocked air vents may lead to overheating and damage the product 6...

Page 32: ...enly release the recoil starter handle Allow the rope to return slowly and in a controlled manner each time it is pulled NOTE The break in period Do not use new product at full speed full throttle revolutions for the first 2 tank fillings All moving parts have to bed in during the break in period The frictional resistances in the engine are greater during the break in period The engine develops ma...

Page 33: ...l the recoil starter handle 15 briskly and strongly Repeat until the engine starts 10 Squeeze the throttle trigger lock out 8 and throttle trigger 10 and release them 11 Let the product run in idle for 1 to 2 minutes to let it warm up 12 Disengage the chain brake 4 13 To start cutting grip the product with both hands left hand holding the front handle 5 and the right hand holding the rear handle 9...

Page 34: ...ting the engine 1 Leave the engine running at idling speed for a while 2 Slowly press down on the throttle trigger 10 to increase the engine speed The clutch will be released when the engine speed is high enough and the saw chain 3 will start to rotate 3 Make sure the saw chain is sufficiently lubricated 4 Check if the saw chain stops rotating when you release the throttle trigger 10 Stopping the ...

Page 35: ...uct at the right hand side of your body Fig 24 24 4 Check the proper lubrication as described in section Before you start Chain lubrication before performing any cut 5 Ensure the saw chain 3 is running at full speed before it makes contact with the wood Use the spiked bumper 16 to secure the product onto the wood before starting to cut and use it as a leverage point while cutting Fig 25 25 6 Reset...

Page 36: ...feed to the chain is operating correctly run the chain saw at medium speed and ensure that the chain has received a consistent coating of oil Kickback WARNING Beware of kickback Kickback can lead to dangerous loss of control of the product and result in serious or fatal injury to the operator or anyone standing close by Always be alert because rotational kickback and pinch kickback are major produ...

Page 37: ...e handles A firm grip will help you reduce kickback and maintain control of the product 6 You should carefully read all safety warnings and user instructions before attempting to operate this product To avoid kickback 1 Saw with guide bar at a flat angle 2 Never work with a loose widely stretched or the heavily worn out chain 3 Ensure chain is sharpened correctly 4 Never saw above shoulder height ...

Page 38: ...notified immediately 2 The product operator should keep on the uphill side of the terrain as the tree is likely to roll or slide downhill after it is felled 3 An escape path should be planned and cleared as necessary before cuts are started The escape path should extend back and diagonally to the rear of the expected line of fall Fig 30 4 Before felling is started consider the natural lean of the ...

Page 39: ...n the tree begins to fall remove the product from the cut stop the engine put the product down then use the retreat path planned Be alert for overhead limbs falling and watch your footing Limbing and pruning Limbing is removing the branches from a fallen tree When limbing leave larger lower limbs to support the log off the ground Remove the small limbs in one cut Fig 32 Branches under tension shou...

Page 40: ...rections for easy cutting When the log is supported along its entire length Fig 33 it is cut from the top overbuck 2 When the log is supported on one end Fig 34 cut 1 3 the diameter from the underside underbuck Then make the finished cut by overbucking to meet the first cut 33 34 3 When the log is supported on both ends Fig 35 cut 1 3 the diameter from the top overbuck Then make the finished cut b...

Page 41: ...o free a trapped saw the release cuts should always be outboard toward the tips of the branch in order to prevent the saw being taken with the section and further complicating the situation Regardless of whether a handsaw or a chain saw is used to release a jammed chain saw the cuts to release the chain saw should always be made on the outside towards the branch tips in order to ensure that the ch...

Page 42: ...n and damaged parts Do not operate it if you find broken and worn parts Replace worn parts as necessary or contact an authorised service centre for repair before using the product again WARNING Only perform repairs and maintenance work according to these instructions All further works must be performed by a qualified specialist Cleaning NOTE Do not use chemical alkaline abrasive or other aggressiv...

Page 43: ...guide bar slot using the putty knife not provided Fig 39 Use a damp lint free cloth to clean the surface Wipe the surface with a dry cloth afterwards Maintenance table Inspect and maintain this product regularly based on below maintenance table Keep the chain saw in good working condition during maintenance Part Task Before after each use Every 10 hours of operation Every 25 hours of operation Ove...

Page 44: ... X clean every 10 hours of operation or whenever necessary replace whenever necessary Drive sprocket check X replace every 25 hours of operation or whenever necessary Spark plug check X replace whenever necessary Recoil starter rope check X replace whenever necessary Fuel tank check and refill X Oil tank check and refill before or after each use or whenever necessary Chain catcher Replace a damage...

Page 45: ...t to complete straight cuts If the guide bar is insufficiently lubricated and the product is operated with a saw chain which is too tight this will contribute to rapid bar wear To help minimise bar wear maintenance of the guide bar as well as the saw chain is recommended 1 Disassemble the guide bar 2 and saw chain 3 in reversed order from assembly 2 Check the oiling port for clogging and clean if ...

Page 46: ...3 43 6 Check the saw chain 3 for possible wear and damages Replace it with a new one if required Experienced user can sharpen a dull saw chain see section Saw chain sharpening below 7 Refit the saw chain 3 and the guide bar 2 as described under section Assembly Saw chain sharpening NOTE Never saw with a blunt chain The saw chain is blunt if you have to push the product into the tree and the chips ...

Page 47: ...above the cutter s top plate 5 File at an angle perpendicular to the bar and at an angle of 25 to the direction of travel Fig 45 6 File each tooth from the inside towards outside only File one side of the chain first than turn the saw around and repeat the process 7 Sharpen each tooth equally by using the same number of strokes 8 Keep all cutter lengths equal Check the safety depth gauge height ev...

Page 48: ...the fixing screw and remove the top cover 6 Fig 47 2 Remove the air filter 6b 3 Using the screwdriver 28 separate the air filter 6b into its two parts and tap them on a stable surface to remove dust Use compressed air max 3 bar to remove stubborn dust 4 Reassemble the two filter parts and refit the air filter 6b 5 Attach the top cover 6 and secure it with the fixing screw 47 6b 6 1 2 3 46 Cutting ...

Page 49: ...r contact an authorised service centre or a similarly qualified person or a similarly qualified person Spark plug NOTE For good performance the spark plug must be properly gapped and free of deposits Inspect the spark plug every 25 hours or before long term storage over 180 days Clean or replace with a new one if necessary type CHAMPION RCJ7Y 1 Loosen the fixing screw and remove the top cover 6 st...

Page 50: ...arburetor has been carefully set at the factory Adjustment may be necessary if you notice that the engine does not idle e g the saw chain 3 keeps running when the throttle trigger 10 is released Contact an authorised service centre or dealer to do idle speed adjustment WARNING Keep others away when making idle speed adjustment Keep the saw chain 3 off the ground and ensure that it does not contact...

Page 51: ...er If it be necessary to modify or replace the silencer contact an authorised service centre or a similarly qualified person Spare parts Replacement parts The following parts of this product may be replaced by the consumer Spare parts are available at an authorised dealer or through our customer service Description Model no or Specification Guide bar 2 OREGON 160SDEA041 Saw chain 3 OREGON 91P057X ...

Page 52: ...ble free 1 Clean the product as described above 2 Attach transportation guards if applicable 3 Store the product and its accessories in a dry frost free well ventilated place 4 Always store the product in a place that is inaccessible to children The ideal storage temperature is between 10 and 30 C 5 Store the product in its bag or cover it with a suitable cloth to protect it against dust Short ter...

Page 53: ...in 4 Disconnect the spark plug connector 6a and remove the spark plug 5 Let a teaspoon of clean two stroke engine oil run into the combustion chamber 6 Pull the recoil starter handle 15 slowly several times in order to coat the internal components with the oil 7 Refit the spark plug Transportation 1 Stop the engine and disconnect the spark plug connector 6a before transporting the product anywhere...

Page 54: ...g procedure Follow the engine starting procedure Spark plug connector not firmly attached Attach the spark plug connector firmly Spark plug connector is dirty Clean the spark plug connector Excess fuel in the combustion chamber Pull the choke knob and start engine several times If the engine does not start remove spark plug and dry off electrode Problem Possible cause Solution Spark plug is soiled...

Page 55: ...s smoke from the engine Incorrect fuel or incorrect mixture Stop the engine and empty tank then fill up with the correct mixture of fuel to oil 40 1 Chain does not start Chain brake engaged Disengage chain brake Chain starts up before throttle trigger is pressed Chain brake is not engaged Engage chain brake Idling speed too high Press throttle trigger again slightly after starting Insufficient cha...

Page 56: ...e invoice or other evidence admissible under applicable law please keep your proof of purchase in a safe place For this guarantee to apply the product you purchased must be new it will not apply to second hand or display products Unless stated otherwise by applicable law any replacement product issued under this guarantee will only be guaranteed until expiry of the original period guarantee period...

Page 57: ...ble choice and you will be doing your bit for the environment How does it work Step 1 Step 2 Step 3 Step 4 Step 5 Find your proof of purchase and get in touch with the Customer Care and Technical Helpline Chat to them about the problem with your tool They will provide technical and user advice or alternatively arrange a courier collection from your home The team will access and test and if necessa...

Page 58: ...assistance or visit www kingfisherspares com For assistance contact the customer services helpline UK 0800 0789647 uk Kingfisherservice com EIRE 1800 932226 eire kingfisherservice com Further information about this product can also be found at www kingfisher com products Availability of spare parts ...

Page 59: ...in the Environment by Equipment for Use Outdoors Regulations 2001 as amended Electromagnetic Compatibility Regulations 2016 as amended The Restriction of the use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 as amended Measured Sound Power Level 112 2 dB A Guaranteed Sound Power Level 115 dB A Engine Model 1E41F References to the relevant designated standa...

Page 60: ...175E 1011 VM Amsterdam The Netherlands www kingfisher com products This declaration of conformity is issued under the sole responsibility of the manufacturer La présente déclaration de conformité est établie sous la seule responsabilité du fabricant Niniejsza deklaracja zgodności wydana zostaje na wyłączną odpowiedzialność producenta Prezenta declarație de conformitate este emisă pe răspunderea ex...

Page 61: ...relatif aux exigences concernant les limites d émission pour les gaz polluants et les particules polluantes telle que modifiée 2011 65 UE Directive relative à la limitation de l utilisation de certaines substances dangereuses dans les équipements électriques et électroniques 2006 42 WE w zmienionej dyrektywie maszynowej 2014 30 UE ze zmianami Dyrektywa Kompatybilność elektromagnetyczna 2000 14 WE ...

Page 62: ...ed body TUV Rheinland No 0197 performed EC Type Examination and issued Where applicable the notified body TUV Rheinland No 0197 performed EC Type Examination and issued the certificate XXXXXXXXX the certificate XXXXXXXXX Le cas échéant l organisme notifié TUV Rheinland No 0197 a effectué l examen CE de type et a établi Le cas échéant l organisme notifié TUV Rheinland No 0197 a effectué l examen CE...

Page 63: ...onal Products Limited 3 Sheldon Square London W2 6PX United Kingdom EU Manufacturer Kingfisher International Products B V Rapenburgerstraat 175E 1011 VM Amsterdam The Netherlands www diy com www screwfix com www screwfix ie To view instruction manuals online visit www kingfisher com products ...